Exhaust Manifold Installation Left Side

1. Install the exhaust manifold gasket to the cylinder head.
2. Install the manifold studs and the nuts.

Tighten
Tighten the studs and the nuts to 30 N·m (22 lb ft).

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.




3. Connect the spark plug wires to the spark plugs.

Exhaust Manifold Installation Right Side

1. Install the exhaust manifold gasket to the cylinder head.
2. Install the manifold studs.

Tighten
Tighten the studs to 30 N·m (22 lb ft).

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.




3. Install the heated oxygen sensor lead.

Important: Inspect the EGR outlet pipe for leaks during installation. If leaks are present, replace the EGR adapter assembly.




4. Install the EGR outlet pipe to the manifold.
5. Install the EGR outlet pipe to the manifold bolt.

Tighten
Tighten the bolt to 29 N·m (21 lb ft).