GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

  1. Remove the engine cover.
  2. Disconnect the negative battery cable. Refer to

    Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

    in General Information.
  3. Drain the cooling system. Refer to Cooling System Draining and Filling .

  4. Object Number: 46166  Size: SH
  5. Disconnect the upper radiator hose.

  6. Object Number: 46168  Size: SH
  7. Remove the thermostat housing bolts (1) and the thermostat housing(2).
  8. Remove the thermostat (4).
  9. Clean the gasket mating surfaces.

Installation Procedure


    Object Number: 46168  Size: SH
  1. Install the thermostat (4).
  2. Install the thermostat housing (2) and the thermostat housing bolts (1).
  3. Tighten
    Tighten the thermostat housing bolts to 15 N·m(11 lb ft).

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.


    Object Number: 46166  Size: SH
  4. Connect the upper radiator hose.
  5. Refill the cooling system. Refer to Cooling System Draining and Filling .
  6. Connect the negative battery cable.
  7. Install the engine cover.