Removal Procedure
- Raise the vehicle. Suitably support the vehicle. Refer to
Lifting and Jacking the Vehicle
in
General Information.
- Remove the transmission. Refer to
Transmission Replacement
in Transmission.
- Remove the eight bolts
attaching the flywheel to the crankshaft flange. Discard the bolts.
- Remove the flywheel.
- Inspect the flywheel for worn or broken teeth, and cracks. Replace
if necessary.
- Inspect the crankshaft and flywheel mating surfaces for burrs.
Installation Procedure
Tools Required
- Install the flywheel.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the flywheel
bolts.
Tighten
Tighten the new flywheel bolts to 15 N·m (11 lb ft).
Use the J 36660-A
in order
to tighten the bolts an additional 50 degrees.
- Install the J 8001
to the engine block.
- Check the flywheel runout at the three attaching bosses. Ensure
that the crankshaft end-play is held in one direction when checking flywheel
runout. Flywheel runout should not exceed 0.381 mm (0.015 in).
- If flywheel runout is out of specification, tap on the high side
with a mallet in order to correct runout.
- Replace the flywheel if runout cannot be corrected.
- Install the transmission. Refer to
Transmission Replacement
in Transmission.
- Lower the vehicle.