Removal Procedure
Important: Only use oil free compressed air to blow out fuel pipes. If the in-line
fuel filter is plugged, the fuel tank should be inspected internally and cleaned
if necessary.
- Relieve the fuel system
fuel pressure. Refer to
Fuel Pressure Relief
.
- Drain the fuel tank. Refer to
Fuel Tank Draining
.
- Remove the fuel tank. Refer to
Fuel Tank Replacement
.
- Remove the fuel sender
assembly. Refer to
Fuel Sender Assembly Replacement
.
Important: Whenever the fuel tank is cleaned, the fuel pump fuel strainer must
be inspected. If the fuel pump fuel strainer is contaminated, the fuel pump
fuel strainer must be replaced and the fuel pump must be inspected.
Important: When flushing the fuel tank, the fuel and water mixture needs to be
treated as a hazardous material. The material needs to be handled in accordance
with all local, state and federal laws and regulations.
- Inspect the fuel pump inlet for dirt and debris. If dirt and debris
are found, the fuel pump should be replaced.
- Flush the fuel tank with
hot water.
- Pour the water out of the fuel sender assembly opening in the
fuel tank. Rock the fuel tank in order to be sure that the removal of the
water from the fuel tank is complete.
Installation Procedure
- Install the fuel sender
assembly. Refer to
Fuel Sender Assembly Replacement
.
- Install the fuel tank. Refer to
Fuel Tank Replacement
.
- Add fuel and install the fuel tank filler cap.
- Connect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
in Engine
Electrical.
- Perform the following procedure to inspect for leaks:
5.1. | Turn ON the ignition for 2 seconds. |
5.2. | Turn OFF the ignition for 10 seconds. |
5.3. | Turn ON the ignition. |
5.4. | Check for fuel leaks. |