GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

  1. Remove the left closeout insulator panel. Refer to Instrument Panel Insulator Panel Replacement - Left Side in Instrument Panel, Gauges, and Console.
  2. Remove the left knee bolster. Refer to Knee Bolster Replacement in Instrument Panel, Gauges and Console.
  3. Remove the IP carrier assembly. Refer to Instrument Panel Carrier Replacement in Instrument Panel, Gauges and Console.

  4. Object Number: 106373  Size: SH
  5. Disconnect the electrical connectors (3) from the stoplamp switches (2).

  6. Object Number: 695567  Size: SH
  7. Remove the pushrod retainer (3) and washer (2) from the brake pedal clevis pin.
  8. Remove the accelerator cable from the brake pedal bracket assembly.

  9. Object Number: 287894  Size: SH
  10. Remove the brake pedal nuts (2,3) from the booster studs.
  11. Remove the brake pedal cowl nuts (1) from the cowl
  12. Remove the bracket and pedal assembly.

Installation Procedure


    Object Number: 287894  Size: SH
  1. Install the brake pedal assembly onto the booster studs.
  2. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  3. Install the booster stud nuts (2,3).
  4. Tighten
    Tighten the brake pedal to booster stud nuts (2,3) to 23 N·m (17 lb ft).

  5. Install the brake pedal bracket nuts (1) onto the cowl studs.
  6. Tighten
    Tighten the cowl stud nuts (1) to 16 N·m (12 lb ft).

  7. Apply lubricant, GM P/N 9985164 or equivalent, to the brake pedal clevis pin.

  8. Object Number: 695567  Size: SH
  9. Install pushrod (1) onto the brake pedal clevis pin.
  10. Install the spacer (2) and retainer (3) to the brake pedal clevis pin.

  11. Object Number: 106373  Size: SH
  12. Connect the electrical connectors (3) to the stoplamp switches (2).
  13. Install the IP assembly. Refer to Instrument Panel Carrier Replacement in Instrument Panel, Gauges and Console.
  14. Install the left knee bolster. Refer to Knee Bolster Replacement in Instrument Panel, Gauges and Console.
  15. Install the left closeout insulator panel. Refer to Instrument Panel Insulator Panel Replacement - Left Side in Instrument Panel, Gauges, and Console.