The PCM monitors the EGR valve pintle position input to ensure that the valve responds properly to commands from the PCM. When the ignition switch is turned ON, the PCM learns the EGR closed valve pintle position. The PCM compares the learned EGR closed valve pintle position to the Actual EGR position when the EGR valve is commanded closed. If the Actual EGR position indicates that the EGR valve is still open when the PCM is commanding the EGR valve closed, DTC P1404 will set.
• | No TP, VSS, Misfire, IAT, MAP, Idle Speed, Fuel Injector, ECT, CKP, or MAF sensor DTCs set. |
• | System voltage is between 9 volts and 16 volts. |
• | EGR Feedback is 0.4 volt more than the EGR Closed Valve Pintle Position when the Desired EGR Position is commanded to 0.0 percent |
• | The above condition is present twice. |
• | The PCM illuminates the malfunction indicator lamp (MIL) during the second consecutive trip in which the diagnostic test runs and fails. |
• | The PCM disables the EGR for the ignition cycle |
• | The PCM stores the conditions that were present when the DTC set as Freeze Frame and Fail Records data. |
• | The PCM will turn the MIL OFF during the third consecutive trip in which the diagnostic runs and passes. |
• | The history DTC clears after 40 consecutive warm-up cycles have occurred without a malfunction. |
• | The DTC can be cleared by using the scan tool Clear Information function or by disconnecting the PCM battery feed. |
Check for the following conditions:
• | Excessive deposits on the EGR valve pintle or seat--Remove the EGR valve and check for deposits that may interfere with the EGR valve pintle extending completely or cause the pintle to stick. |
• | Faulty connections at PCM or EGR valve--Inspect harness connectors for backed out terminals, improper mating, broken locks, improperly formed or damaged terminals, and poor terminal to wire connection. Use a corresponding mating terminal to test for correct terminal tension. |
• | A damaged harness--Inspect the wiring harness for damage. If the wiring appears to be OK, connect DMM and check circuit continuity while moving connectors and wiring harnesses related to the EGR valve. A change in the DMM display will indicate the location of the malfunction |
The numbers below refer to the step numbers on the Diagnostic Table:
Verifies that the malfunction is present.
If DTC P1404 will only set under certain conditions, the malfunction may be intermittent; refer to DTC P1404 Diagnostic Aids. If an intermittent wiring problem is not present, check for a poor connection at the PCM or the EGR valve. If the connections are OK and DTC P1404 continues to set, replace the EGR valve. Refer to Exhaust Gas Recirculation Valve Replacement .
his vehicle is equipped with a PCM that utilizes an Electrically Erasable Programmable Read Only Memory (EEPROM). When the PCM is replaced, the new PCM must be programmed.
Step | Action | Values | Yes | No | ||||
---|---|---|---|---|---|---|---|---|
1 | Was the Powertrain On-Board Diagnostic (OBD) System Check performed? | -- | ||||||
Important: If DTC P0403 is set, diagnose DTC P0403 Exhaust Gas Recirculation (EGR) Solenoid Control Circuit first. With the engine idling, observe the Actual EGR Position display on the scan tool. Is the Actual EGR Position at the specified value? | 0 percent | |||||||
Does the Desired EGR Position remain close to the Actual EGR Position at all of the commanded positions? | -- | |||||||
Does the scan tool indicate DTC P1404 failed this ignition? | -- | Go to Diagnostic Aids | ||||||
5 |
Is the Actual EGR Position at the specified value? | 0 percent | ||||||
6 | Probe the EGR pintle position sensor ground circuit at the EGR valve harness connector with a test lamp to B+. Is the test lamp ON? | -- | ||||||
7 |
Is the measured voltage near the specified value? | 0 V | ||||||
8 |
Was a problem found? | -- | ||||||
9 |
Was a problem found? | -- | ||||||
10 |
Notice: In order to prevent further damage if the EGR valve shows signs of excessive
heat, check the exhaust system for blockage (possibly a plugged converter)
using the procedure found on the restricted exhaust system check. If the exhaust
system is restricted, repair the cause; one of which might be an injector
which is open due to one of the following reasons:
Replace the EGR valve. Refer to Exhaust Gas Recirculation Valve Replacement . Is action complete? | -- | -- | |||||
11 | Locate and repair the short to voltage in the EGR pintle position signal circuit. Refer to Wiring Repairs in Wiring Systems. Is the action complete? | -- | -- | |||||
12 |
Was a problem found? | -- | ||||||
Important:: The replacement PCM must be programmed. Refer to Powertrain Control Module Replacement/Programming . Replace the PCM. Is the action complete? | -- | -- | ||||||
14 |
Does the scan tool indicate DTC P1404 failed this ignition? | -- | System OK |