Removal Procedure
Caution: When you are carrying an undeployed inflator module:
• | Do not carry the inflator module by the wires or connector on
the inflator module |
• | Make sure the bag opening points away from you |
When you are storing an undeployed inflator module, make sure the bag
opening points away from the surface on which the inflator module rests.
When you are storing a steering column, do not rest the column with the bag
opening facing down and the column vertical. Provide free space for the
air bag to expand in case of an accidental deployment. Otherwise, personal
injury may result.
Caution: A deployed dual stage inflator module will look the same whether one or both
stages were used, always assume a deployed dual stage inflator module has an active
stage 2. Improper handling or servicing can activate the inflator module and cause
personal injury.
- Disable the SIR system. Refer to
Disabling the SIR System
.
- Remove right closeout/insulator panel. Refer to
Instrument Panel Insulator Panel Replacement - Right Side
in Instrument Panel,
Gages and Console.
- Remove the connector position assurance (CPA) (4) from
the inflatable restraint instrument panel (I/P) module connector (2).
- Remove the I/P module yellow connector (2) from the vehicle
harness yellow connector (1).
- Remove the I/P module yellow connector (2) from the I/P
bracket (3).
- Remove the I/P upper trim
pad. Refer to
Instrument Panel Upper Trim Pad Replacement
in Instrument Panel, Gages and Console.
- Note the wire harness routing position of the inflatable restraint
I/P module.
- Push the yellow connector (2) of the inflatable restraint
module away from the I/P (3).
- Remove the mounting fasteners (2)
from the inflatable restraint I/P module.
- Remove the inflatable restraint module (3) from the I/P (1).
- Fully deploy the module before disposal. If the module was replaced
under warranty, fully deploy and dispose of the module after the required
retention period. Refer to
Inflator Module Handling and Scrapping
.
- When removing the inflatable restraint I/P module (3),
do not damage the pigtail (4).
Installation Procedure
- When installing the inflatable
restraint I/P module (3) do not damage the pigtail (4).
- Route the inflatable restraint I/P module pigtail (4) down
through the I/P (1).
- Install the inflatable restraint I/P module (3) to the
I/P (1).
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the mounting fasteners (2) that secure the inflatable
restraint I/P module.
Tighten
Tighten fasteners to 9 N·m (80 lb in).
- Route the wiring harness (2)
in place to secure the yellow 2-way connector clip to the I/P (3).
- Install the I/P upper trim pad. Refer to
Instrument Panel Upper Trim Pad Replacement
in Instrument Panel, Gages and
Console.
- Clip the inflatable restraint
I/P module yellow connector (2) to the I/P bracket (3).
- Install the I/P module yellow connector (2) to the vehicle
harness yellow connector (1).
- Install the CPA (4) to the inflatable restraint
I/P module connector (2).
- Install the right closeout/insulator panel. Refer to
Instrument Panel Insulator Panel Replacement - Right Side
in
Instrument Panel, Gages and Console.
- Enable the SIR system. Refer to
Enabling the SIR System
.