Removal Procedure
- Remove the fuel injector sight shield, if necessary. Refer to
Fuel Injector Sight Shield Replacement
.
- Disconnect the engine harness electrical connector (2) from the exhaust gas recirculation (EGR) valve.
- Remove the EGR bracket shield nuts.
- Remove the EGR bracket shield.
- Remove the EGR valve bolts.
- Remove the EGR valve.
- Remove and discard the EGR valve gasket.
Important: Inspect the EGR passages in the water pump housing for deposits. Clean the EGR passages as needed. Refer to
Exhaust Gas Recirculation (EGR) System Cleaning
.
- Clean the EGR valve mounting surface.
Installation Procedure
- Install a NEW EGR gasket.
- Install the EGR valve.
Notice: Refer to Fastener Notice in the Preface section.
- Install the EGR valve bolts.
Tighten
Tighten the bolts to 24 N·m (18 lb ft).
- Install the EGR bracket shield.
- Install the EGR bracket shield nuts.
Tighten
Tighten the nuts to 10 N·m (89 lb in).
- Connect the engine harness electrical connector (2) to the EGR valve.
- Install the fuel injector sight shield, if necessary. Refer to
Fuel Injector Sight Shield Replacement
.