Starter Solenoid Cable Replacement RPO LD8

Important: 

1. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
2. Remove the front compartment sight shield. Refer to Front Compartment Sight Shields Replacement .
3. Disconnect the engine harness electrical connectors (1) from the starter solenoid cable electrical connectors.



4. Remove the intake manifold. Refer to Intake Manifold Replacement .
5. Disengage the junction block cover lock tabs.
6. Remove the junction block cover.



7. Remove the nut (1) securing the starter solenoid cable to the bussed electrical center (BEC).
8. Remove the starter solenoid cable from the BEC stud.



9. Remove the "BAT" terminal nut (1) from the starter.
10. Remove the "S" terminal nut (2) from the starter.
11. Remove the starter solenoid cable from the starter.



12. Reposition the starter solenoid cable protective boot (1) at the generator.
13. Remove the generator terminal nut (2).
14. Remove the starter solenoid cable terminal (3) from the generator.



15. Remove the starter solenoid cable clips (1) from the left camshaft cover.
16. Remove the starter solenoid cable.

1. Layout the starter solenoid cable on top of the engine.
2. Install the starter solenoid cable clips (1) to the left camshaft cover.



3. Install the starter solenoid cable terminal (3) to the generator.

Notice: Refer to Fastener Notice in the Preface section.

4. Install the generator terminal nut (2).

Tighten
Tighten the nut to 12 N·m (106 lb in).

5. Position the starter solenoid cable protective boot (1) at the generator.



6. Install the starter solenoid cable to the starter.
7. Install the "S" terminal nut (2) to the starter.

Tighten
Tighten the nut to 4 N·m (35 lb in).

8. Install the "BAT" terminal nut (1) to the starter.

Tighten
Tighten the nut to 10 N·m (89 lb in).




9. Install the starter solenoid cable to the BEC stud.
10. Install the nut (1) securing the starter solenoid cable to the BEC.

Tighten
Tighten the nut to 15 N·m (11 lb ft).




11. Install the junction block cover.
12. Install the intake manifold. Refer to Intake Manifold Replacement .



13. Connect the engine harness electrical connectors (1) to the starter solenoid cable electrical connectors.
14. Install the front compartment sight shield. Refer to Front Compartment Sight Shields Replacement .
15. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .

Starter Solenoid Cable Replacement RPO L26

Important: 

1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
2. Remove the intake manifold cover. Refer to Intake Manifold Cover Replacement .
3. Disengage the junction block cover lock tabs.
4. Remove the junction block cover.



5. Remove the nut (4) securing the starter cable (3) to the bussed electrical center (BEC).
6. Remove the starter cable from the BEC stud.
7. Remove the starter cable bolt (7) from the side rail.
8. Reposition the starter cable terminal (5) from the side rail.
9. Remove the starter cable retainer (1) from the tie bar.
10. Remove the starter cable retainer (2) from the BEC housing.
11. Remove the starter cable retainer (6) from the side rail.



12. Reposition the starter cable boot.
13. Remove the generator terminal nut.
14. Remove the starter cable from the generator.



15. Remove the front compartment sight shield. Refer to Front Compartment Sight Shields Replacement .
16. Remove the "BAT" terminal nut (3) from the starter.
17. Remove the starter solenoid cable terminal (4) from the starter.
18. Remove the starter cable ground bolt (5) and reposition the starter cable ground.
19. Remove the starter cable retainers (1, 6) from the frame.
20. Remove the starter cable.

1. Place the starter cable inside the engine compartment.
2. Install the starter cable retainers (1, 6) to the frame. Ensure that the retainer (6) also secures the engine harness to the frame.

Notice: Refer to Fastener Notice in the Preface section.

3. Position the starter cable ground to the engine and install the starter cable ground bolt (5).

Tighten
Tighten the bolt to 25 N·m (18 lb ft).

4. Remove the starter solenoid cable terminal (4) to the starter.
5. Install the "BAT" terminal nut (3) to the starter.

Tighten
Tighten the nut to 10 N·m (89 lb in).

6. Install the front compartment sight shield. Refer to Front Compartment Sight Shields Replacement .



7. Install the starter cable to the generator.
8. Install the generator terminal nut.

Tighten
Tighten the nut to 20 N·m (15 lb ft).

9. Position the starter cable boot.



10. Install the starter cable retainer (6) to the side rail.
11. Install the starter cable retainer (2) to the BEC housing.
12. Install the starter cable retainer (1) to the tie bar.
13. Position the starter cable terminal (5) to the side rail.
14. Install the starter cable bolt (7) to the side rail.

Tighten
Tighten the bolt to 20 N·m (15 lb ft).

15. Install the starter cable to the BEC stud.
16. Install the nut (4) securing the starter cable (3) to the BEC.

Tighten
Tighten the nut to 15 N·m (11 lb ft).




17. Install the junction block cover.
18. Install the intake manifold cover. Refer to Intake Manifold Cover Replacement .
19. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .