GM Service Manual Online
For 1990-2009 cars only

Engine Coolant Thermostat Replacement LZ9 or LGD


Object Number: 2093761  Size: MF

Callout

Component Name

Preliminary Procedure

  1. Drain the cooling system. Refer to Cooling System Draining and Filling.
  2. Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement.
  3. Disconnect the radiator outlet hose from the thermostat housing. Refer to Radiator Outlet Hose Replacement.

1

Bolt (Qty: 2)

Caution: Refer to Fastener Caution in the Preface section.

Tighten
10 N·m (89 lb in)

2

Water Inlet

3

Thermostat

Procedure

Clean the water inlet and engine block surfaces.

Engine Coolant Thermostat Replacement LD8

Special Tools

J 38185

Removal Procedure


    Object Number: 1664571  Size: SH
  1. Remove the air cleaner. Refer to Air Cleaner Assembly Replacement
  2. Drain the cooling system. Refer to Cooling System Draining and Filling
  3. Using the J 38185
  4. Remove the radiator outlet hose from the thermostat housing.

  5. Object Number: 611039  Size: SH
  6. Remove the thermostat housing bolts.

  7. Object Number: 611035  Size: SH
  8. Remove the thermostat housing, thermostat, and gasket from the water pump housing.
  9. Discard the old thermostat housing gasket.

Installation Procedure


    Object Number: 611035  Size: SH
  1. Install a NEW thermostat housing gasket into the water pump housing.
  2. Install the thermostat into the water pump housing.
  3. Install the thermostat housing.
  4. Caution: Refer to Fastener Caution in the Preface section.


    Object Number: 611039  Size: SH
  5. Install the thermostat housing bolts.
  6. Tighten
    Tighten the bolts to 10 N·m (89 lb in).


    Object Number: 1664571  Size: SH
  7. Install the radiator outlet hose to the thermostat housing.
  8. Using the J 38185
  9. Fill the cooling system. Refer to Cooling System Draining and Filling
  10. Install the air cleaner. Refer to Air Cleaner Assembly Replacement