Removal Procedure
- Raise and support the vehicle. Refer to.
- Measure
36 mm (1.4 in) rear ward of the oxidation catalytic converter weld (1) and mark the converter outlet
pipe at the cut point (2).
- Cut the converter outlet pipe at the marked cut point (2).
- Remove the oxidation catalytic converter to muffler assembly nuts (1).
Note: Gently move the muffler assembly rearward to obtain clearance.
- Remove the oxidation catalytic converter (2) from the vehicle. Discard the gasket.
Installation Procedure
- Slide 2 service clamps (2) over the oxidation catalytic converter outlet pipe. Do not tighten at this time.
Note:
• | Always install a NEW gasket between the two catalytic converters. |
• | It may be necessary to piratically lower the exhaust system in order to attach the catalytic converter to the muffler assembly. |
- Position the oxidation catalytic converter (3) to the muffler assembly and the three way catalytic converter.
- Install the oxidation catalytic converter nuts (1) and tighten to
47 N·m (35 lb ft).
Note: The clamps must be positioned midway on the catalytic converter output pipe with the ends pointing in the opposite directions as close together as possible.
- Verify the alignment of the oxidation catalytic converter (3) to the muffler assembly and tighten the clamps (2) to
54 N·m (40 lb ft).
- Lower the vehicle.
- Verify there are no exhaust leaks.