GM Service Manual Online
For 1990-2009 cars only

Diagnostic Instructions

    • Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.
    • Review Strategy Based Diagnosis for an overview of the diagnostic approach.
    •  Diagnostic Procedure Instructions provides an overview of each diagnostic category.

Diagnostic Fault Information

Circuit

Short to Ground

Open/High Resistance

Short to Voltage

Signal Performance

Evaporator Sensor Signal

B3933 06

1

B3933 06

1

Evaporator Low Reference

B3933 06

1

B3933 06

1

Ambient Air Temperature Sensor Signal

B0158 03

B0158 03

B0158 07

1

1. Air Temperature Malfunction

Circuit/System Description

Air Temperature Sensors

The air temperature sensors are a 2-wire negative temperature co-efficient thermistor. The vehicle uses the following air temperature sensors:

    •  Ambient Air Temperature Sensor
    • A/C Evaporator Temperature Sensor

A signal and low reference circuit enables the sensor to operate. As the air temperature surrounding the sensor increases, the sensor resistance decreases. The sensor signal voltage decreases as the resistance decreases. The sensor operates within a temperature range between -40 to +101°C (-40 to +215°F). The sensor signal varies between 0-5 volts. The HVAC control module converts the signal to a range between 0-255 counts. As the air temperature increases the count value will decrease. If the HVAC control module or auxiliary HVAC control module detects a malfunctioning sensor, then the control module software will use a defaulted air temperature value. The default value for the ambient temperature sensor will be displayed on the scan tool. The default action ensures that the HVAC system can adjust the inside air temperature near the desired temperature until the condition is corrected.

Reference Information

Schematic Reference

HVAC Schematics

Connector End View Reference

Component Connector End Views

Description and Operation

Manual HVAC Description and Operation

Electrical Information Reference

    •  Circuit Testing
    •  Connector Repairs
    •  Testing for Intermittent Conditions and Poor Connections
    •  Wiring Repairs

Scan Tool Reference

Control Module References for scan tool information

Circuit/System Verification

  1. Measure actual outside air temperature using a thermometer. Compare this value to the scan tool Outside Air Temp. Raw parameter. The measured temperature should be within 5 degrees of parameter.
  2. If not within the specified range, refer to Ambient Temperature Sensor Circuit Malfunction.
  3. Measure actual temperature using a thermometer at the A/C evaporator. temperature sensor. Compare this value to the scan tool A/C Evap. Temperature Sensor parameter. The measured temperature should be within 5 degrees of the parameter.
  4. If not within the specified range, refer to Evaporator Temperature Sensor Circuit Malfunction.

Ambient Temperature Sensor Circuit Malfunction

  1. Ignition OFF, disconnect the harness connector at the temp sensor.
  2. Test for less than 1 ohm between the low reference circuit terminal B and ground.
  3. If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the HVAC control module.
  4. Ignition ON, verify the scan tool Ambient Temp Sensor Voltage parameter is greater than 4.9 volts or 250 counts.
  5. If less than the specified range, test the signal circuit terminal A for a short to ground. If the circuit tests normal, replace the HVAC control module.
  6. Install a 3-amp fused jumper wire between the signal circuit terminal A and the low reference circuit terminal B. Verify the scan tool Temp Sensor Voltage parameter is less than 0.1 volt or 5 counts.
  7. If greater than the specified range, test the signal circuit for a short to voltage or an open/high resistance. If the circuit tests normal, replace the HVAC control module.
  8. If all circuits test normal, test or replace the temp sensor.

Evaporator Temperature Sensor Circuit Malfunction

  1. Ignition OFF, disconnect the harness connector at the evaporator temp sensor.
  2. Test for less than 1.0 ohm between the low reference circuit terminal 2 and ground.
  3. If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the HVAC control module.
  4. Ignition ON, verify the appropriate temp sensor parameter is greater than 4.9 volts or 250 counts.
  5. If less than the specified range, test the signal circuit terminal 1 for a short to ground. If the circuit tests normal, replace the HVAC control module.
  6. Install a 3-amp fused jumper wire between the signal circuit terminal 1 and the low reference circuit terminal 2. Verify the scan tool temp sensor parameter is less than 0.1 volt or 5 counts.
  7. If greater than the specified range, test the signal circuit for a short to voltage or an open/high resistance. If the circuit tests normal, replace the HVAC control module.
  8. If all circuits test normal, test or replace the evaporator temp sensor.

Component Testing

  1. Ignition OFF, disconnect the harness connector at the appropriate temp sensor.
  2. Test for the appropriate resistance between the signal terminal A or 1 and the low reference terminal B or 2. Refer to Sensor Resistance Table for resistance values.
If not within the specified range, replace the appropriate sensor.

Repair Instructions

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

    •  Ambient Air Temperature Sensor Replacement
    •  Heater and Air Conditioning Control Wiring Harness Replacement
    •  Control Module References for HVAC control module replacement, setup and programming