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For 1990-2009 cars only

Popping Type Noise In Passenger Compartment (Remove Rivet From C/C Heat Shield)

Subject:Popping Type Noise in Passenger Compartment (Remove Rivet from Catalytic Converter Heat Shield)

Models:1995-99 Buick Park Avenue
1997-99 Buick Riviera
2000 Buick LeSabre
1998-99 Cadillac Seville
1995-99 Oldsmobile Aurora



Condition

Some customers may comment on a popping type noise heard in the passenger compartment. This occurs after driving at highway speeds and coming to a stop.

Cause

The source of this noise may be the catalytic converter heat shield. When air flow stops, the heat from the converter may cause the shield to expand.

Correction

Remove (drill out) the rivet from the catalytic converter heat shield. Use the following procedure and part numbers listed below.

  1. Raise and support the vehicle.
  2. Remove the screws and the oxygen sensor wiring rear shield, if applicable.

  3. Object Number: 71751  Size: SH
  4. Remove the nuts from the catalytic converter to the exhaust downpipe.
  5. Separate the catalytic converter from the exhaust downpipe.
  6. Remove the gasket/seal and discard.

  7. Object Number: 636257  Size: MF
  8. Locate the rivet above separated flange at the center of the converter heat shield.
  9. Drill out the rivet using a 5 mm (3/16 in) or larger drill bit.
  10. Install new gasket/seal.
  11. Install the catalytic converter to the exhaust downpipe and the nuts.
  12. Tighten
    Tighten the nuts to 24 mm (18 lb ft).

  13. Install the oxygen sensor wiring rear shield and screws.
  14. Lower the vehicle.

Parts Information

Part Number

Description

Usage

Quantity

03537820

Seal, Exhaust Manifold RR Pipe

1995 Oldsmobile Aurora

1

24506449

Seal, Exhaust Manifold RR Pipe

1995-96 Buick Riviera (L36)

1

24504545

Seal, Exhaust Manifold RR Pipe

1995 Buick Riviera (L67)

1

03544534

Gasket, CTLTC Converter

1996-99 Oldsmobile Aurora

1997-99 Buick Park Avenue

1998-99 Buick Riviera

2000 Buick LeSabre

1

24506930

Gasket, CTLTC Converter

1997 Buick Riviera

1

12554724

Gasket, Exhaust Manifold Pipe

1998-99 Cadillac Seville

1

Parts are currently available from GMSPO.

Warranty Information

For vehicles repaired under warranty, use:

Labor Operation

Description

Labor Time

L2090

Seal, Front Exhaust Pipe - Replace

(1995-96)

0.3 hr

L2180

Gasket, Exhaust Manifold Pipe to Catalytic Converter - Replace

(1997-2000)

0.3 hr

Add

Drilling Out Rivet

0.2 hr

This time is updated from the current Labor Time Guide. The next issue will contain this change.