GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

Tools Required

J 34730 Fuel Pressure Gauge


    Object Number: 153237  Size: SH
  1. Relieve the fuel system fuel pressure. Refer to the Fuel Pressure Relief .
  2. Remove the rear trim panel (1). Refer to Compartment Trim Panel Replacement - Rear.
  3. Remove the bolts from the fuel sender access panel (2).

  4. Object Number: 191824  Size: SH
  5. Remove the fuel tank pressure sensor electrical sensor connector.

  6. Object Number: 18839  Size: SH
  7. Remove the fuel tank pressure sensor from the sender.

Installation Procedure


    Object Number: 18839  Size: SH
  1. Install the new fuel tank vapor pressure sensor into the modular fuel sender.

  2. Object Number: 191824  Size: SH
  3. Install the fuel tank pressure sensor electrical sensor connector.

  4. Object Number: 153237  Size: SH
  5. Install the fuel sender access panel (2) bolts.
  6. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

    Tighten
    Tighten the bolts to 2N·m (18 lb in)

  7. Install the rear trim panel (1). Refer to Compartment Trim Panel Replacement - Rear.
  8. Install the fuel tank filler pipe cap.
  9. Install the negative battery cable.