GM Service Manual Online
For 1990-2009 cars only

Noise from a generator may be caused by a loose drive pulley, loose mounting bolts, worn or dirty bearings, defective diode, or a defective stator. A high frequency whine or magnetic noise may be heard at full output. This is a normal condition.

Perform an output test in order to help distinguish bearing noise from the magnetic noise, also called a whine. Refer to Generator Not Operating Properly . A shorted bridge diode will reduce output to 1/3 of the rating and have a growling noise when at high load. It is also helpful to listen to the generator with a moderate load (engine cooling fans or headlights on) in order to determine if there is a bearing or magnetic noise.

In order to avoid damage to the electrical equipment, observe the following precautions:

    • Do not reverse the connections to the generator.
    • Do not short across or ground any of the terminals in the charging circuit except as directed by the service manual.
    • Do not apply the battery voltage directly to the generator L terminal for testing. A 400 - 500 ohm resistor must be used.
    • Never disconnect the battery cables from the output terminal or the battery while the generator is operating.
    • When connecting a charger or booster battery to the car battery, refer to Battery Charging .

Trouble in the charging system can be detected by the following conditions:

    • The charge indicator does not light during bulb test, does not go out after the engine start, or turns back on while the engine is running.
    • Service Engine Soon light turns on.
    • An undercharged battery as evidenced by slow cranking or a dark hydrometer. Refer to Battery Hydrometer Displays Dark or Yellow Dot .
    • An overcharged batter as evidenced by spewing of electrolyte from the vents.

If an undercharged or overcharged battery condition occurs, the following procedure may be used to diagnose the charging system:

  1. Visually inspect the accessory drive belt for damage or looseness.
  2. Inspect the charging circuit electrical connections for damage or looseness. Refer to Battery Is Undercharged or Overcharged .