Tools Required
• | J 6083 Snap
Ring Pliers #24 External |
• | J 33017 Pulley
And Bearing Assembly Installer |
• | J 34992 Compressor
Holding Fixture |
Notice: Do not support the rotor by resting the pulley rim on a flat surface
during the bearing installation or the rotor face will be bent.
- Place the pulley rotor on the J 21352-A
in order to fully support the rotor hub during the bearing
installation.
- Align the new bearing with the hub bore.
- Using the J 9481-A
and the J 8092
,
drive the bearing into the hub.
The J 9481-A
applies force to the outer race of the bearing.
- Place the J 33019
and
the staking pin in the hub bore.
- Shift the rotor and bearing assembly on the J 21352-A
in order to fully support of the
hub under the location of the staking pin.
- Use a heavy-duty rubber band (1) in order to hold the stake
pin in the guide of the J 33019
.
Important: Do not allow a metal stake to contact the outer face of the bearing
in order to prevent distortion of the outer race.
- Using care in order to prevent injury, strike the staking pin of the J 33019
. Properly position the
stake pin in the guide after each impact on the pin.
- Continue to strike the pin of the J 33019
until a stake, similar to the original stake, is formed down
to, but not touching, the bearing.
- Stake three places 120 degrees
apart.
- With the compressor mounted to the J 34992
, position the rotor and bearing assembly on the front head.
- Position the J 33017
and the J 33023-A
directly
over the inner race of the bearing.
- Position the J 8433-1
on the J 33023-A
.
- Assemble the two through bolts and the washers of the J 34992
through the slots of the J 8433-1
.
- Thread the two through bolts into the J 34992
.
Ensure that the thread of the through bolts engages
the full thickness of the J 34992
.
- Tighten the J 8433-3
in the J 8433-1
in
order to force the pulley rotor and bearing assembly onto the front head
of the compressor.
- If the J 33017
slips
off direct, in-line contact with inner face of the bearing, use the following
steps:
16.2. | Realign the J 33017
and the J 33023-A
in
order to ensure that the installer clears the front head. |
- Install the rotor and
bearing assembly retainer ring using the J 6083
.
- Install the clutch plate and hub assembly. Refer to
Compressor Clutch Plate/Hub Assembly Install
.