GM Service Manual Online
For 1990-2009 cars only

Object Number: 614827  Size: MF
Engine Controls Components
Heated Oxygen Sensors
OBD II Symbol Description Notice
Handling ESD Sensitive Parts Notice

Circuit Description

The powertrain control module (PCM) supplies a bias voltage of about 450 mV between the HO2S signal and low circuits. When measured with a 10 megohm digital voltmeter, this may display as low as 320 mV. The oxygen sensor varies the voltage within a range of about 1000 mV when the exhaust is rich, down through about 10 mV when the exhaust is lean. The PCM constantly monitors the HO2S signal during Closed Loop operation and compensates for a rich or lean condition by decreasing or increasing injector pulse width as necessary. If the HO2S 2 voltage remains at or near the 450 mV bias for an extended period of time, DTC P0140 will be set, indicating an open sensor signal or sensor low circuit.

Conditions for Running the DTC

    • No TP Sensor, EVAP System, Misfire, IAT Sensor, MAP Sensor, Fuel Trim, Fuel Injector Circuit, EGR Pintle Position, ECT Sensor, CKP Sensor, or MAF Sensor DTCs present.
    • Engine run time is longer than 200 seconds.

Conditions for Setting the DTC

HO2S 1 signal voltage remains between 425-475 mV for up to 90 seconds.

Action Taken When the DTC Sets

    • The PCM will illuminate the malfunction indicator lamp (MIL) during the second consecutive trip in which the diagnostic test has been run and failed.
    • The PCM will store conditions which were present when the DTC set as Freeze Frame and Fail Records data.

Conditions for Clearing the MIL/DTC

    • The PCM will turn OFF the MIL during the third consecutive trip in which the diagnostic has been run and passed.
    • The History DTC will clear after 40 consecutive warm-up cycles have occurred without a malfunction.
    • The DTC can be cleared by using the scan tool.

Diagnostic Aids

Check for the following conditions:

    • Corroded exhaust flange bolts -- Using a DMM, ensure that continuity exists between the engine block and the heated oxygen sensor shell. If resistance is excessively high, replace the corroded exhaust flange attaching hardware as necessary. Refer to Exhaust System Inspection in Engine Exhaust.
    • Poor connection or damaged harness -- Inspect the harness connectors for:
       - Backed out terminals
       -  Improper mating
       -  Broken locks
       - Improperly formed or damaged terminals
       -  Poor terminal to wire connection
       -  Damaged harness
    • Malfunctioning HO2S heater or heater circuit -- With the ignition ON, and the engine OFF the HO2S voltage displayed on a scan tool should gradually drop to below 250 mV or rise to above 600 mV. If not, disconnect the HO2S and connect a test lamp between the HO2S ignition feed and heater ground circuits. If the test lamp does not illuminate, repair the open ignition feed or sensor ground circuit as necessary. If the test lamp illuminates and the HO2S signal and low circuits are OK, replace the affected HO2S. Refer to Heated Oxygen Sensor Replacement .
    • Intermittent test -- With the ignition ON, monitor the HO2S signal voltage while moving the wiring harness and related connectors. If the malfunction is induced, the HO2S signal voltage will change. This may help isolate the location of the malfunction.

Test Description

The numbers below refer to the step numbers on the diagnostic table.

  1. If the DTC P0140 test passes while the Failure Records conditions are being duplicated, an intermittent condition is indicated.

    Reviewing the Failure Records vehicle mileage since the diagnostic test last failed may help determine how often the condition that caused the DTC to be set occurs. This may assist in diagnosing the condition.

  2. This vehicle is equipped with a PCM which utilizes an Electrically Erasable Programmable Read Only Memory (EEPROM). When the PCM is being replaced, the new PCM must be programmed.

DTC P0140 - HO2S Circuit Insufficient Activity Sensor 2

Step

Action

Values

Yes

No

1

Did you perform the Powertrain On Board Diagnostic (OBD) System Check?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

  1. Engine at operating temperature.
  2. Operate the engine above 1200 RPM for two minutes while monitoring HO2S 2 voltage on the scan tool.

Does the scan tool indicate HO2S 2 voltage varying outside the specified values?

425-475 mV

Go to Step 3

Go to Step 4

3

  1. Turn ON the ignition.
  2. Review and record scan tool Failure Records data and note parameters.
  3. Operate the vehicle within Failure Records conditions as noted.
  4. Using a scan tool, monitor Specific DTC info for DTC P0140 until the DTC P0140 test runs.

Does the scan tool indicate DTC failed this ignition?

--

Go to Step 4

Go to Diagnostic Aids

4

  1. Turn ON the ignition.
  2. Disconnect HO2S 2 and jumper the HO2S signal and low circuits, PCM side, to ground.
  3. Using a scan tool, monitor HO2S 2 voltage.

Is HO2S 2 voltage less than the specified value?

150 mV

Go to Step 8

Go to Step 5

5

  1. Remove the jumper wire from the HO2S signal circuit. Leave the HO2S low circuit jumpered to ground.
  2. Using a DMM, measure voltage between the HO2S 2 signal circuit, PCM side, and the HO2S 2 heater ground circuit.

Does HO2S 2 signal voltage measure near the specified value?

400 mV

Go to Step 6

Go to Step 7

6

  1. Turn OFF the ignition.
  2. Disconnect the PCM.
  3. Check continuity of the HO2S 2 low circuit.
  4. If the HO2S 2 low circuit measures over 5 ohms, repair open or poor connection as necessary. Refer to Heated Oxygen Sensor Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 13

Go to Step 9

7

  1. Turn OFF the ignition.
  2. Disconnect the PCM.
  3. Check continuity of the HO2S 2 signal circuit and the HO2S 2 low circuit between the PCM harness connector and the HO2S 2 harness connector.
  4. If the HO2S 2 signal circuit or the HO2S 2 low circuit measures over 5 ohms, repair open or poor connection as necessary. Refer to Repairing Connector Terminals in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 13

Go to Step 10

8

  1. Check for a poor HO2S 2 signal or low circuit terminal connection at the HO2S 2 harness connector.
  2. If a problem is found, replace terminals as necessary. Refer to Repairing Connector Terminals in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 13

Go to Step 11

9

  1. Check for poor HO2S 2 low circuit terminal connection at the PCM.
  2. If a problem is found, replace terminal as necessary. Refer to Repairing Connector Terminals in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 13

Go to Step 12

10

  1. Check for a poor HO2S 2 signal circuit or HO2S low circuit terminal connection at the PCM.
  2. If a problem is found, replace terminals as necessary. Refer to Repairing Connector Terminals in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 13

Go to Step 12

11

Replace HO2S 2. Refer to Heated Oxygen Sensor Replacement .

Is the action complete?

--

Go to Step 13

--

12

Important: The replacement PCM must be programmed.

Replace the PCM. Refer to Powertrain Control Module Replacement/Programming .

Is the action complete?

--

Go to Step 13

--

13

  1. Turn ON the ignition.
  2. Review and record scan tool Failure Records data.
  3. Clear DTCs.
  4. Operate the vehicle within Failure Records conditions as noted.
  5. Using a scan tool, monitor Specific DTC info for DTC P0140 until the DTC P0140 test runs.

Does the scan tool indicate DTC failed this ignition?

--

Go to Step 2

System OK