GM Service Manual Online
For 1990-2009 cars only

Important: To avoid misdiagnosis, complete Diagnostic Starting Point before beginning vacuum diagnosis.

  1. Test the vacuum supply to the mode selector (purple and black vacuum hoses) while the engine is running.
  2. • Vacuum should be approximately 83 kPa (12 psi) with the engine running.
    • Vacuum should remain at approximately 83 kPa (12 psi) when the engine is turned OFF.
  3. Test each vacuum actuator by disconnecting the vacuum hose and applying vacuum directly to the actuator. Repair or replace as necessary.
  4. Reconnect all vacuum connections. Run the engine and cycle through the operating modes of the heater-A/C control while observing the valve actuators.
  5. • Test for vacuum to the mode valve actuators by noting the mode valve actuator position. When vacuum is applied, the actuator will retract, refer to the Air Delivery Vacuum Distribution table below.
    • If a vacuum actuator retracts incorrectly, replace the heater-A/C control. Refer to Control Assembly Replacement .
    • If a vacuum actuator does not retract, test for vacuum leaks, collapsed vacuum hoses or binding valves. If OK, replace the heater-A/C control. Refer to Control Assembly Replacement .

Air Delivery Vacuum Distribution

Mode

Defrost

Heat

Heat/Defrost

Air Inlet

A/C

Abnormal Condition Reference

Off

VENT

VENT

VENT

VAC

VENT

Go to Mode Actuator Replacement or Mode Valve Replacement in Heating, Ventilation and Air Conditioning

Max

VENT

VAC

VENT

VAC

VAC

Go to Air Inlet Actuator Replacement or Air Inlet Valve Replacement in Heating, Ventilation and Air Conditioning

Upper

VENT

VAC

VENT

VENT

VAC

Go to Defroster Valve Actuator Replacement or Defroster Valve Replacement in Heating, Ventilation and Air Conditioning

Bi-Level

VENT

VAC

VENT

VENT

VENT

Go to Mode Actuator Replacement or Mode Valve Replacement in Heating, Ventilation and Air Conditioning

Lower

VENT

VAC

VAC

VENT

VENT

Go to Defroster Valve Actuator Replacement or Defroster Valve Replacement in Heating, Ventilation and Air Conditioning

Defog

VENT

VENT

VAC

VENT

VENT

Go to Mode Actuator Replacement or Mode Valve Replacement in Heating, Ventilation and Air Conditioning

Defrost

VAC

VENT

VAC

VENT

VENT

Go to Defroster Valve Actuator Replacement or Defroster Valve Replacement in Heating, Ventilation and Air Conditioning