Removal Procedure
Tools Required
J 38185 Hose Clamp
Pliers
- Remove air cleaner and duct assembly. Refer to
Air Cleaner Assembly Replacement
in Engine Controls.
- Drain the cooling system. Refer to
Cooling System Draining and Filling
.
- Remove the electric cooling fan assembly. Refer to
Engine Cooling Fan Replacement
.
- Remove the upper radiator
bracket bolts and brackets.
- Use the J 38185
in order to reposition the hose clamps
at the radiator.
- Disconnect the upper radiator hose.
- Disconnect the lower radiator hose.
- Remove the low coolant module. Refer to
Coolant Level Module Replacement
.
- Disconnect the transaxle oil cooler lines from the radiator. Refer
to
Automatic Transmission Oil Cooler Pipes Replacement
in Automatic Transaxle.
- Remove the radiator.
Installation Procedure
- Install the radiator into the lower mounts.
- Connect the transaxle oil cooler lines to the radiator. Refer
to
Automatic Transmission Oil Cooler Pipes Replacement
in Automatic Transaxle.
- Install the low coolant module. Refer to
Coolant Level Module Replacement
.
- Connect the upper radiator
hose.
- Connect the lower radiator hose.
- Use the J 38185
in order to secure the hose clamps at the radiator.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the radiator
brackets and bolts.
Tighten
Tighten the radiator bracket bolts to 24 N·m (18 lb ft)
- Install the electric cooling fans. Refer to
Engine Cooling Fan Replacement
.
- Fill the cooling system. Refer to
Cooling System Draining and Filling
.
- Install the air cleaner and the duct assembly. Refer to
Air Cleaner Assembly Replacement
in Engine Controls.
- Inspect for leaks.