GM Service Manual Online
For 1990-2009 cars only
Table 1: Air Delivery Vacuum Distribution - CJ4
Table 2: Air Delivery Vacuum Distribution - C60

Important: In order to avoid misdiagnosis, perform HVAC Air Delivery System Check before you begin the vacuum diagnosis procedure.

  1. Inspect the vacuum supply to vacuum/electric solenoid (purple and black vacuum hoses) while engine is running:
  2. • Vacuum should be approximately 60 kPa (18 psi) with the engine running.
    • Vacuum should remain at approximately 60 kPa (18 psi) when the engine is turned OFF.
  3. Test each vacuum actuator by disconnecting the vacuum hose and applying vacuum directly to the actuator. Repair or replace as necessary.
  4. Reconnect all vacuum and electrical connections. Run the engine and cycle through the operating modes of the heater-A/C control while observing the valve actuators.
  5. • Inspect for vacuum to the mode valve actuators by noting the mode valve actuator position. When vacuum is applied, the actuator will retract, refer to the Air Delivery Vacuum Distribution table.
    • If a vacuum actuator retracts when it should not, replace the HVAC control assembly. Refer to Control Assembly Replacement .
    • If a vacuum actuator does not retract when it should, inspect for vacuum leaks, collapsed vacuum hoses or binding valves. If these components are OK, replace the vacuum/electric solenoid.

Air Delivery Vacuum Distribution - CJ4

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Defrost Solenoid

Heater Solenoid

Bi-Level Solenoid

Recirc Solenoid

A/C Solenoid

Vacuum Hose Color

Yellow

Red

Brown

Orange

Blue

Vacuum Actuator

Heater/Defrost Valve

Heater/Defrost Valve

A/C Bi-Level Valve

Air Inlet Valve

A/C Bi-Level Valve

Off

Vent

Vent

Vent

Vacuum

Vent

Upper

Vent

Vacuum

Vent

Vacuum

Vacuum

Middle

Vent

Vacuum

Vent

Vacuum

Vent

Lower

Vent

Vacuum

Vacuum

Vacuum

Vent

Defog

Vent

Vent

Vacuum

Vacuum

Vent

Defrost

Vacuum

Vent

Vacuum

Vacuum

Vent

Air Delivery Vacuum Distribution - C60

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Defrost

Heater

Bi-Level

Recirc

A/C

Vacuum Hose Color

Yellow

Red

Brown

Orange

Blue

Vacuum Actuator

Heater/Defrost Valve

Heater/Defrost Valve

A/C Bi-Level Valve

Air Inlet Valve

A/C Bi-Level Valve

Off

Vent

Vent

Vent

Vacuum

Vent

Upper

Vent

Vacuum

Vent

Vacuum

Vacuum

Middle

Vent

Vacuum

Vent

Vacuum

Vent

Lower

Vent

Vacuum

Vacuum

Vacuum

Vent

Defog

Vent

Vent

Vacuum

Vacuum

Vent

Defrost

Vacuum

Vent

Vacuum

Vacuum

Vent