GM Service Manual Online
For 1990-2009 cars only

Step

Action

Values

Yes

No

Schematic Reference: HVAC Compressor Control Schematics

DEFINITION: The A/C compressor clutch will not disengage when an A/C request has not been made and a Powertrain DTC has not been set.

1

Did you perform the HVAC Diagnostic System Check?

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Go to Step 2

Go to Diagnostic System Check

2

  1. Start the engine.
  2. Place the blower motor switch in the OFF position.
  3. Place the A/C request switch in the OFF position.

Does the A/C compressor operate?

--

Go to Step 3

Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems

3

With a scan tool, observe the A/C Relay Command status in the Engine Data 2 data list.

Does the scan tool indicate that the A/C Relay Command status is ON?

--

Go to Step 4

Go to Step 5

4

With a scan tool, observe the A/C Request parameter in the Engine Data 2 data list.

Does the scan tool indicate that the A/C Request parameter is YES?

--

Go to Step 10

Go to Step 11

5

Remove the A/C compressor clutch relay.

Does the A/C compressor clutch turn OFF?

--

Go to Step 6

Go to Step 8

6

Measure the resistance between the switch side A/C compressor clutch relay terminals.

Does the resistance measurement equal the specified value?

Go to Step 7

Go to Step 9

7

Test circuit 459 for a short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 16

Go to Step 11

8

Test circuit 49 for a short to voltage. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 16

Go to Step 13

9

Inspect for poor connections at the A/C compressor clutch relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.

--

Go to Step 16

Go to Step 12

10

Inspect for poor connections at the harness connector of the HVAC control module. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.

--

Go to Step 16

Go to Step 14

11

Inspect for poor connections at the harness connector of the powertrain control module (PCM). Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.

--

Go to Step 16

Go to Step 15

12

Replace the A/C compressor clutch relay.

Did you complete the replacement?

--

Go to Step 16

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13

Replace the A/C compressor clutch. Refer to Air Conditioning Clutch Coil Removal and Air Conditioning Clutch Coil Installation in Heating, Ventilation, and Air Conditioning.

Did you complete the replacement?

--

Go to Step 16

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14

Important: Perform the recalibration procedure for the HVAC control module.

Replace the HVAC control module. Refer to Control Assembly Replacement .

Did you complete the replacement?

--

Go to Step 16

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15

Important: Perform the programming procedure for the PCM.

Replace the PCM. Refer to Powertrain Control Module Replacement/Programming in Engine Controls-2.5L and 3.0L

Did you complete the replacement?

--

Go to Step 16

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16

Operate the system in order to verify the repair.

Did you correct the condition?

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System OK

Go to Step 3