Caution: When working with any type of glass or sheet metal with exposed or rough
edges, wear approved safety glasses and gloves in order to reduce
the chance of personal injury.
Caution: To avoid personal injury:
| • | Do not allow the repair material to come in contact with skin
or eyes and avoid breathing vapors. |
| • | Do not use near sparks or open flame. |
- Use a solder containing 3%
silver and a rosin flux paste in order to solder and attach the rear defogger
bus bar lead wire and/or defogger terminal.
- Buff the repair area with a fine steel wool in order to remove
the oxide coating that was formed during window manufacture.
- Use a brush in order to apply the paste-type rosin flux in small
quantities to the appropriate area:
| • | The rear defogger bus bar lead wire |
| • | The defogger terminal repair area |
Important: Do not hold the tool in one spot or operate the tool on the window for
longer then 30-40 seconds.
If the window becomes hot to the touch, allow the window to air cool
before proceeding further. Cooling with water may crack the heated window.
Avoid excessive pressure in order to ensure that the window will not
overheat.
- Coat the solder iron tip with solder. Apply only enough heat to melt
the solder and only enough solder to ensure a complete repair.
- Apply the solder to the feed bus bar or the ground bus bar.
Draw the soldering iron tip across the fluxed area. Thinly coat the
bus bar with solder.
- Apply a small amount of flux to the appropriate areas:
| • | The underside of the rear defogger bus bar lead wire |
- Align the spots with the flux to the appropriate areas:
| • | The underside of the rear defogger bus bar lead wire |
- Coat the tip of the soldering iron with solder.
- Solder the appropriate areas:
| • | The underside of the rear defogger bus bar lead wire |
- Draw the iron across the fluxed spot. Thinly coat the spot with
solder.
- Solder the spot on the braid against the spot on the feed bus
bar or the ground bus bar.
- Use pliers in order to hold the appropriate component:
| • | The rear defogger bus bar lead wire |
- Apply heat to the appropriate area in order to ensure the solder
spot melts and fuses together:
| • | The top of the rear defogger bus bar lead wire |
- Do not remove the holding force until the solder has solidified.
Remove the excess flux with the solvent.
- Connect the electrical connector.
