The following repair procedures can be used to repair Push
to Seat, Pull to Seat or Weather Pack® terminals. Some terminals do not
require all steps shown. Skip those that do not apply for your immediate
terminal repair. The Terminal Repair Kit (J 38125-A) contains further
information.
- Cut off terminal between core and insulation crimp (minimize wire
loss) and remove seal for Weather Pack® terminals.
- Apply correct seal per gauge size of wire and slide back along
wire to enable insulation removal ( Weather Pack® terminals only).
- Remove Insulation.
- Align seal with end of cable insulation. (Weather Pack® terminals
only).
- Position strip (and seal for Weather Pack®) in terminal.
- Hand crimp core wings.
- Hand crimp insulation wings (non Weather Pack®). Hand crimp
insulation wings around seal and cable (Weather Pack®).
- Solder all hand crimp terminals.