Removal Procedure
Caution: Refer to Brake Fluid Irritant Caution in the Preface section.
Notice: Refer to Brake Fluid Effects on Paint and Electrical Components Notice in the Preface section.
- Remove the rear brake caliper from the vehicle. Refer to
Rear Brake Caliper Replacement
.
- Remove the brake caliper piston from the caliper bore by directing low
pressure compressed air into the caliper bore through the fluid inlet hole.
- Using
a small wooden or plastic tool, remove the piston dust boot seal (2) from
the seal counterbore in the caliper (1) and discard the boot seal.
- Using a small wooden or plastic tool, remove the piston seal (4)
from the caliper bore and discard the piston seal.
- Remove the bleeder valve (5) and cap (6) from the caliper (1).
Important: Do not use abrasives to clean the brake caliper piston.
- Clean the brake caliper piston bore and seal counterbore, and the caliper piston
with denatured alcohol, or equivalent.
- Inspect and replace the brake caliper piston if any of the following
conditions are found:
• | Worn or damaged chrome plating |
- Dry the caliper piston bore and counterbore, and the piston with non-lubricated,
filtered air.
- Inspect the caliper bore for cracks, scoring, pitting, excessive rust,
and/or excessive corrosion.
- If light rust or light corrosion are present in the caliper bore, attempt
to remove the imperfection with a fine emery paper. If the imperfection cannot
be removed, replace the caliper assembly.
- If cracks, scoring, pitting, excessive rust, and/or excessive corrosion
are present in the caliper bore, replace the caliper assembly.
Installation Procedure
- Lubricate the new piston seal with Delco Supreme 11® (GM P/N 12377967)
or equivalent DOT-3 brake fluid from a clean, sealed brake fluid container.
- Install
the lubricated, new piston seal (4) into the caliper bore.
- Install the caliper piston (3) into the caliper bore.
- Install the new piston dust boot seal (2) over the caliper piston (3).
- Fully seat the dust boot seal into caliper counterbore.
- Install the retaining ring that secures the dust boot to the caliper
housing.
- Install the bleeder valve and cap to the caliper and tighten the valve
securely.
- Install the rear brake caliper to the vehicle. Refer to
Rear Brake Caliper Replacement
.