Tools Required
EN 46114 Engine Lift Brackets
Removal Procedure
- Disconnect the battery negative cable. Refer to
Battery Negative Cable Disconnection and Connection
in Engine Electrical.
- Remove the throttle body air inlet duct. Refer to
Air Cleaner Inlet Duct Replacement
in Engine Controls - 3.6L (LY7).
Important: Do not disconnect the battery negative cable
from the vehicle.
- Disconnect the battery negative cable from the engine block. Refer to
Battery Negative Cable Replacement
in Engine Electrical.
Important: Do not disconnect the battery positive cable
from the vehicle, underhood electrical center or the battery.
- Disconnect the battery positive cable from the generator and the starter. Refer
to
Battery Positive Cable Replacement
in
Engine Electrical.
- Drain the cooling system. Refer to
Cooling System Draining and Filling
in Engine Cooling.
- Disconnect the radiator hoses from the engine. Refer to
Radiator Inlet Hose Replacement
and
Radiator Outlet Hose Replacement
in Engine Cooling.
- Disconnect the heater hoses from the engine. Refer to
Heater Inlet Hose Replacement
and
Heater Outlet Hose Replacement
in HVAC Systems - Manual.
- Remove the engine mount struts. Refer to
Engine Mount Strut Replacement - Left Side
and
Engine Mount Strut Replacement - Right Side
.
Important: Relieve the fuel pressure. Refer to
Fuel Pressure Relief
in Engine Controls -
3.6L (LY7).
- Disconnect the fuel pressure and evaporative emission (EVAP) pipes from the
engine. Refer to
Metal Collar Quick Connect Fitting Service
and
Plastic Collar Quick Connect Fitting Service
in Engine Controls - 3.6L (LY7).
- Remove the engine control module (ECM) chassis
(outboard) side electrical connector from the ECM.
- Remove the wiring harness ground from the
transmission.
- Remove the vacuum brake booster hose from the intake manifold.
- Evacuate the air conditioning system. Refer to
Refrigerant Recovery and Recharging
in Heating, Ventilation and Air Conditioning.
- Disconnect the discharge hose from the condenser. Refer to
Discharge Hose Replacement
in Heating, Ventilation and
Air Conditioning.
- Disconnect the suction hose from the evaporator outlet tube. Refer to
Suction Hose Replacement
in Heating, Ventilation and
Air Conditioning.
- Secure the discharge and suction hoses to the powertrain.
- Remove the transmission electrical connector.
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- If you will be separating the engine from the transmission remove the
torque converter bolts. Refer to
Flywheel to Torque Converter Bolt Replacement
in Automatic Transaxle - 4T65-E.
- Drain the engine oil. Refer to
Engine Oil and Oil Filter Replacement
.
- If the vehicle is equipped with all wheel drive (AWD), remove the rear
propeller shaft. Refer to
Propeller Shaft Replacement
in Propeller Shaft.
- Remove the catalytic converter. Refer to
Catalytic Converter Replacement
in Engine Exhaust.
- Remove the front tires and wheels. Refer to
Tire and Wheel Removal and Installation
in Tires and Wheels.
- Remove lower radiator air baffle. Refer to
Radiator Air Baffle Assemblies and Deflectors
in Engine Cooling.
- Remove the engine splash shields. Refer to
Engine Splash Shield Replacement
in Body Front End.
- Disconnect the vehicle speed sensor (VSS) electrical connector and secure
the wiring harness to the vehicle.
- Remove the automatic transaxle range selector cable from the transaxle.
Refer to
Range Selector Lever Cable Replacement
in Automatic Transaxle - 4T65-E.
- Remove the front wheel speed sensor wiring harnesses from the lower control
arms and the frame.
- Remove the tie rod ends from the steering knuckles. Refer to
Steering Knuckle Replacement
in Front Suspension.
- Remove the lower ball joints from the knuckles. Refer to
Lower Control Arm Ball Joint Replacement
in Front Suspension.
- Remove the transaxle cooler lines from the transaxle. Refer to
Automatic Transmission Oil Cooler Hose Replacement
in
Automatic Transaxle - 4T65-E.
- Disconnect the drive axles from the transaxle. Refer to
Front Wheel Drive Shaft Replacement
in Wheel Drive Shafts.
- Rotate the struts and reposition the drive axles toward the rear of the
vehicle in order to provide clearance for the powertrain to be removed.
Caution: Failure to disconnect the intermediate shaft from the rack and pinion
steering gear stub shaft can result in damage to the steering gear and/or
intermediate shaft. This damage may cause loss of steering control
which could result in an accident and possible personal injury
- Separate the intermediate steering shaft from the steering gear. Refer to
Intermediate Steering Shaft Replacement
in Steering Wheel
and Column.
- Remove the engine mount lower nuts. Refer to
Engine Mount Replacement
.
- Remove the transmission mount lower nuts. Refer to
Transmission Mount Replacement
Automatic Transaxle -
4T65-E.
- Position a powertrain lift table below the powertrain.
- Lower the vehicle until the powertrain is supported by the powertrain
lift table.
- Remove the frame bolts. Refer to
Front Frame Replacement
in Frame and Underbody.
- Carefully raise the vehicle or lower the powertrain table in order to
remove the powertrain from the vehicle.
- Remove the exhaust crossover pipe. Refer to
Exhaust Crossover Pipe Replacement
in Engine Exhaust.
- Remove the coolant inlet pipe. Refer to
Engine Coolant Inlet Pipe Replacement
in Engine Cooling.
- Perform the following steps if it is necessary to separate the engine
from the transmission.
| Important: Do not disconnect the power steering pipes
or drain the power steering fluid.
|
43.8. | Remove the transmission upper brace nut
located behind the power steering pump. |
43.9. | Remove the engine to transmission (bell housing) bolts. Refer to
Transmission Replacement
in Automatic Transaxle -
4T65-E. |
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Use 4 M10x1.5x40 (GM P/N 11519182 or equivalent) bolts to install the EN 46114
engine lift brackets to the
left rear and right front cylinder heads.
Tighten
Tighten the lift bracket bolts to 65 N·m
(48 lb ft).
- Use an engine hoist in order to separate the engine from the transmission
and the frame.
- Install the engine to a suitable engine stand.
- Refer to the appropriate service information in order to remove the necessary
components from the engine.
Installation Procedure
- Refer to the appropriate service information in order to install the necessary
components to the engine.
- Use an engine hoist in order to remove the engine from the engine stand.
- Install the engine to the transmission and the frame at the powertrain
lift table.
- Remove the EN 46114
engine lift brackets.
- Install the engine to transmission (bell housing) bolts. Refer to
Transmission Replacement
in Automatic Transaxle -
4T65-E.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the transmission upper brace nut located behind the power steering pump.
Tighten
Tighten the transmission upper brace nut to 50 N·m
(37 lb ft).
- Install the transmission lower brace. Refer to
Transmission Brace Replacement
in Automatic Transaxle -
4T65-E.
- Install the engine mount bracket with the engine mount. Refer to
Engine Mount Bracket Replacement
.
- Install the transfer case brace. Refer to
Support Brace Replacement
in Transfer Case - Steyr.
- Install the power steering pump with the power steering pipe/hose. Refer
to
Power Steering Pump Removal
.
- Install the power steering reservoir and reposition to provide access.
Refer to
Remote Power Steering Fluid Reservoir Replacement
in Power Steering System.
- Install the accessory drive belt. Refer to
Drive Belt Replacement
.
- Install the power steering pressure pipe/hose to the water outlet. Refer
to
Power Steering Pressure Pipe/Hose Replacement
in Power Steering System.
- Install the coolant inlet pipe. Refer to
Engine Coolant Inlet Pipe Replacement
in Engine Cooling.
- Install the exhaust crossover pipe. Refer to
Exhaust Crossover Pipe Replacement
in Engine Exhaust.
- Carefully lower the vehicle or raise the powertrain table in order to
install the powertrain to the vehicle.
- Install the frame bolts. Refer to
Front Frame Replacement
in Frame and Underbody.
- Raise the vehicle and remove the powertrain lift table.
- Install the transmission mount lower nuts. Refer to
Transmission Mount Replacement
Automatic Transaxle -
4T65-E.
- Install the engine mount lower nuts. Refer to
Engine Mount Replacement
.
Caution: Failure to disconnect the intermediate shaft from the rack and pinion
steering gear stub shaft can result in damage to the steering gear and/or
intermediate shaft. This damage may cause loss of steering control
which could result in an accident and possible personal injury
- Install the intermediate steering shaft to the steering gear. Refer to
Intermediate Steering Shaft Replacement
in Steering Wheel
and Column.
- Rotate the struts and install the drive axles to the transaxle. Refer
to
Front Wheel Drive Shaft Replacement
in Wheel Drive Shafts.
- Install the transaxle cooler lines to the transaxle. Refer to
Automatic Transmission Oil Cooler Hose Replacement
in
Automatic Transaxle - 4T65-E.
- Install the lower ball joints to the knuckles. Refer to
Lower Control Arm Ball Joint Replacement
in Front Suspension.
- Install the tie rod ends to the steering knuckles. Refer to
Steering Knuckle Replacement
in Front Suspension.
- Install the front wheel speed sensor wiring harnesses to the lower control arms
and the frame.
- Install the automatic transaxle range selector cable to the transaxle.
Refer to
Range Selector Lever Cable Replacement
in Automatic Transaxle - 4T65-E.
- Connect the VSS electrical connector and secure the wiring harness to
the vehicle.
- Install the engine splash shields. Refer to
Engine Splash Shield Replacement
in Body Front End.
- Install the lower radiator air baffle. Refer to
Radiator Air Baffle Assemblies and Deflectors
in Engine Cooling.
- Install the front tires and wheels. Refer to
Tire and Wheel Removal and Installation
in Tires and Wheels.
- Install the catalytic converter. Refer to
Catalytic Converter Replacement
in Engine Exhaust.
- If the vehicle is equipped with AWD, install the rear propeller shaft.
Refer to
Propeller Shaft Replacement
in Propeller
Shaft.
- Install the torque converter bolts as necessary. Refer to
Flywheel to Torque Converter Bolt Replacement
in Automatic
Transaxle - 4T65-E.
- Lower the vehicle.
- Fill the engine oil as necessary. Refer to
Engine Oil and Oil Filter Replacement
.
- Install the transmission electrical connector.
- Connect the suction hose to the evaporator outlet pipe. Refer to
Suction Hose Replacement
in Heating, Ventilation and
Air Conditioning.
- Connect the discharge hose to the condenser. Refer to
Discharge Hose Replacement
in Heating, Ventilation and Air Conditioning.
- Recharge the air conditioning system. Refer to
Refrigerant Recovery and Recharging
in Heating, Ventilation and Air Conditioning.
- Install the brake booster vacuum hose to the intake manifold.
- Install the transmission ground wire and
the bolt.
Tighten
Tighten the transmission ground bolt 75 N·m
(55 lb ft).
- Install the ECM chassis (outboard) side
electrical connector to the ECM.
- Connect the fuel pressure and EVAP pipes
to the engine. Refer to
Metal Collar Quick Connect Fitting Service
and
Plastic Collar Quick Connect Fitting Service
in Engine Controls - 3.6L (LY7).
- Install the engine mount struts. Refer to
Engine Mount Strut Replacement - Left Side
and
Engine Mount Strut Replacement - Right Side
.
- Connect the heater hoses to the engine. Refer to
Heater Inlet Hose Replacement
and
Heater Outlet Hose Replacement
in HVAC Systems - Manual.
- Connect the radiator hoses to the engine. Refer to
Radiator Inlet Hose Replacement
and
Radiator Outlet Hose Replacement
in Engine Cooling.
- Fill the cooling system. Refer to
Cooling System Draining and Filling
in Engine Cooling.
- Connect the battery positive cable to the generator and the starter. Refer
to
Battery Positive Cable Replacement
in
Engine Electrical.
- Connect the battery negative cable to the engine block. Refer to
Battery Negative Cable Replacement
in Engine Electrical.
- Install the throttle body air inlet duct. Refer to
Air Cleaner Inlet Duct Replacement
in Engine Controls - 3.6L
(LY7).
- Connect the battery negative cable to the battery. Refer to
Battery Negative Cable Disconnection and Connection
in
Engine Electrical.