GM Service Manual Online
For 1990-2009 cars only

Removal Procedure


    Object Number: 1645182  Size: SH
  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
  2. Remove the catalytic converter to muffler bolts.
  3. Reposition the muffler in order to access the heat shield rivets.

  4. Object Number: 1645245  Size: SH
  5. Drill out the muffler heat shield rivets.
  6. Remove the muffler heat shield.

Installation Procedure


    Object Number: 1645245  Size: SH
  1. Position the muffler heat shield to the underbody.
  2. Install NEW rivets attaching the muffler heat shield.

  3. Object Number: 1645182  Size: SH
  4. Position the muffler. Ensure that the catalytic converter gasket is still in place.
  5. Notice: Refer to Fastener Notice in the Preface section.

  6. Install the catalytic converter to muffler bolts.
  7. Tighten
    Tighten the bolts to 45 N·m (33 lb ft).

  8. Lower the vehicle.