Circuit Description
The HVAC programmer commands the actuator to move by suppling battery voltage. The feedback supplied to the HVAC programmer is a regulated 5 volts. The feedback voltage is a function of the motor position with a high voltage of 4-5 volts indicating full cold door position. A low voltage of less than 1 volt indicates the full hot position. Operation of the air mix door actuator can be evaluated through the Scan Tool .
Conditions for Setting the DTC
The ignition is ON.
Action Taken When the DTC Sets
Only the full hot or full cold may be used by the system.
Conditions for Clearing the DTC
| • | Using a Scan Tool . |
| • | A history DTC will clear when 40 consecutive ignition cycles have occurred without a malfunction. |
| • | HVAC programmer battery voltage is interrupted. |
Test Description
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This test allows the Scan Tool to command the actuators to determine that proper movement is being achieved.
Step | Action | Value(s) | Yes | No | ||||||
|---|---|---|---|---|---|---|---|---|---|---|
1 | Did you perform the Diagnostic System Check? | -- | Go to Step 2 | Go to Diagnostic System Check | ||||||
2 |
Exercise the mode actuator to COM High and to COM Low. Are the values within the specified ranges? | COM High 203 COM Low 10 | Go to Step 4 | Go to Step 3 | ||||||
3 | Replace the heater and A/C programmer. Refer to Programmer Replacement . Did you complete the repair? | -- | Go to Step 22 | -- | ||||||
4 |
Are the values within the specified ranges? | ACT High 188-201 ACT Low 51-60 | Go to Step 3 | Go to Step 5 | ||||||
5 |
Does the mode actuator respond correctly? | -- | Go to Step 7 | Go to Step 12 | ||||||
6 | Test the mode actuator to programmer sense circuit for the following conditions:
Refer to Intermittents and Poor Connections Diagnosis or Testing for Continuity or Testing for Short to Ground in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 22 | Go to Step 9 | ||||||
7 |
Refer to Measuring Voltage in Wiring Systems. Does the voltage measure near the specified value? | 5 V | Go to Step 6 | Go to Step 8 | ||||||
8 | Test CKT 705 (GRY) between the mode actuator connector pin 10 and the programmer connector C1 terminal A1 for the following conditions:
Refer to Intermittents and Poor Connections Diagnosis or Testing for Continuity or Testing for Short to Ground in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 22 | Go to Step 3 | ||||||
9 | Measure the resistance between the mode actuator connector pin 7 and pin 10. Refer to Testing for Continuity in Wiring Systems. Does the resistance measure near the specified value? | 8.5 ohms | Go to Step 10 | Go to Step 11 | ||||||
10 | Measure the resistance between the mode actuator connector pin 7 and pin 9. Refer to Testing for Continuity in Wiring Systems. Does the resistance measure within the specified range? | 1.7-7.5 ohms | Go to Step 3 | Go to Step 11 | ||||||
11 | Replace the mode actuator. Refer to Mode Actuator Replacement . Did you complete the repair? | -- | Go to Step 22 | -- | ||||||
12 |
Refer to Measuring Voltage in Wiring Systems. Does the voltage measure near the specified value? | 10 - 15 V | Go to Step 15 | Go to Step 13 | ||||||
13 | Test CKT 541 (BRN) between the IP fuse block flat pack MTR fuse and mode actuator connector pin 5 for the following conditions:
Refer to Intermittents and Poor Connections Diagnosis or Testing for Continuity or Testing for Short to Ground in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 22 | Go to Step 14 | ||||||
14 | Test CKT 695 (GRY/BLK) between the programmer connector C1 terminal A7 and the mode actuator connector terminal 7 for the following conditions:
Refer to Intermittents and Poor Connections Diagnosis or Testing for Continuity or Testing for Short to Ground in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 22 | Go to Step 15 | ||||||
15 | Test for voltage between the air mix #1 connector terminal 7 and terminal 10. Does the voltage measure near the specified value? | 5 V | Go to Step 17 | Go to Step 16 | ||||||
16 | Test CKT 705 between the programmer connector C1 terminal A1 and the mode actuator connector terminal 10 for the following conditions:
Refer to Intermittents and Poor Connections Diagnosis or Testing for Continuity or Testing for Short to Ground in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 22 | Go to Step 17 | ||||||
17 |
Refer to Measuring Voltage in Wiring Systems. Does the voltage measure near the specified value? | 2.5 V | Go to Step 19 | Go to Step 18 | ||||||
18 | Test the enable circuit between the programmer and the mode actuator connector for the following conditions:
Refer to Intermittents and Poor Connections Diagnosis or Testing for Continuity or Testing for Short to Ground in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 22 | Go to Step 3 | ||||||
19 |
Does the voltage measure near the specified values when the proper function is exercised? | 0 V OFF 5 V ON | Go to Step 20 | Go to Step 3 | ||||||
20 |
Does the door move freely through the full range of travel? | -- | Go to Step 11 | Go to Step 21 | ||||||
21 | Repair the door of the mode actuator as needed. Did you complete the repair? | -- | Go to Step 22 | -- | ||||||
22 | Using the scan tool clear all the DTCs. Does the DTC reset? | -- | Go to Step 2 | Go to Diagnostic System Check |
