ENGINE REMOVAL PROCEDURE/2.0L J-CAR/REVISED SERVICE

MODELS AFFECTED: 1983-1984 SKYHAWKS

The following procedure should be used whenever it becomes necessary to remove an engine from the above models:

ENGINE ASSEMBLY

Remve or Discomect Tool Required: J-24420 Crankshaft Balancer Hub Reniover

1. Battery cables. 2. Drain cooling system. 3. Air cleaner assembly. 4. Accelerator and T.V. cables at the throttle body. 5. ECM harness at engine. 6. Hoses: - Vacuum - Upper and lower radiator at engine - Heater hoses at engine 7. Exhaust heat shield. 8. (Air Conditioning) - adjustment bolt at motor mount. 9. Engine wiring harness at bulkhead. 10. Windshield washer bottle. 11. Drive belts: - Alternator - Power steering - Air conditioning 12. Fuel hoses. 13. Raise car. 14. (Air Conditioning) -A/C brace. 15. Inner fender splash shield. 16. (Air Conditioning) - A/C compressor. 17. Flywheel splash shield. 18. Starter wires. 19. Front starter brace and starter. 20. Torque converter bolts. 21. Crankshaft pulley. 22. Crankshaft hub using Tool J-24420. 23. Oil filter. 24. Engine to transmission support bracket. 25. Riglit rear motor mount. 26. Exhaust pipe at manifold. 27. Exhaust pipe at center hanger and loosen muffler hanger. 28. T.V. and shift cable bracket. 29. Lower two (2) bellhousing bolts. 30. Lower car. 31. Right front motor mount nuts. 32. Alternator and adjusting brace. 33. Master cylinder from booster, set aside and suitably support 34. Install lifting device. 35. Right front motor mount bracket. 36. Remaining upper bellhousing bolts. 37. Power steering pump while lifting engine. 38. Engine assembly.

Install or Connect

1. Engine assembly. 2. Power steering pump while lowering engine. 3. Upper bellhousing bolts. 4. Right front motor mount bracket. 5. Remove lifting device. 6. Master cylinder to brake booster. 7. Alternator and adjusting brace. 8. Right front motor mount nuts and torque to specification. 9. Raise car. 10. Remaining lower bellhousing bolts. 11. T.V. and shift cable bracket. 12. Exhaust pipe at center hanger and tighten muffler hanger. 13. Exhaust pipe at manifold. 14. Right rear motor mount. 15. Engine to transmission support bracket. 16. Oil filter. 17. Crankshaft hub and pulley. 18. Torque converter bolts. 19. Front starter brace and starter. 20. Starter wires. 21. Flywheel splash shield. 22. (Air Conditioning) - A/C compressor. 23. Inner fender splash shield. 24. (Air Conditioning) - A/C brace. 25. Lower car. 26. Fuel hoses. 27. Drive belts: - Alternator - Power steering - Air conditioning 28. Windshield washer bottle. 29. Engine wiring harness at bulkhead. 30. (Air Conditioning) - Adjustment bolt at motor mount. 31. Exhaust heat shield. 32. Hoses: - Vacuum - Upper and lower radiator at engine - Heater hoses at engine 33. ECM harness at engine. 34. Accelerator and T.V. cables at throttle body. 35. Air clearner assembly. 36. Refill cooling system. 37. Battery cables.

Inspect

- For proper brake system operation. - For proper fluid levels. - For fluid leaks.

General Motors bulletins are intended for use by professional technicians, not a "do-it-yourselfer". They are written to inform those technicians of conditions that may occur on some vehicles, or to provide information that could assist in the proper service of a vehicle. Properly trained technicians have the equipment, tools, safety instructions and know-how to do a job properly and safely. If a condition is described, do not assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See a General Motors dealer servicing your brand of General Motors vehicle for information on whether your vehicle may benefit from the information.