GM Service Manual Online
For 1990-2009 cars only

Exhaust Manifold Replacement Left Side

Removal Procedure

  1. Disconnect the negative battery cable. Refer to

    Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

    in General Information.
  2. Remove the top half of the air cleaner assembly. Remove the throttle body duct.
  3. Partially drain the cooling system. Refer to Draining, Flushing and Filling the Cooling System in Cooling and Radiator.
  4. Remove the radiator hose from the thermostat housing.
  5. Remove the coolant by-pass pipe at the coolant pump and from the exhaust manifold. Refer to Cooling and Radiator.

  6. Object Number: 54366  Size: SH
  7. Remove the exhaust crossover heat shield.

  8. Object Number: 54282  Size: SH
  9. Remove the exhaust crossover pipe from the manifold.

  10. Object Number: 63926  Size: SH
  11. Disconnect the secondary ignition wires from the spark plugs.

  12. Object Number: 54707  Size: SH
  13. Remove the exhaust manifold heat shield fasteners.
  14. Remove the exhaust manifold heat shield.

  15. Object Number: 54301  Size: SH
  16. Remove the exhaust manifold nuts.
  17. Remove the exhaust manifold.
  18. Clean the mating surfaces at the cylinder head and at the exhaust manifold.

Installation Procedure


    Object Number: 54301  Size: SH
  1. Install the exhaust manifold gasket.
  2. Install the exhaust manifold.
  3. Install the exhaust manifold nuts.
  4. Tighten
    Tighten the exhaust manifold nuts to 16 N·m (12 lb ft).

    Refer to

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

    in General Information.


    Object Number: 54707  Size: SH
  5. Install the exhaust manifold heat shield.
  6. Install the exhaust manifold heat shield nuts.
  7. Tighten
    Tighten the exhaust manifold heat shield nuts to 10 N·m (89 lb in).


    Object Number: 54282  Size: SH
  8. Install the exhaust crossover pipe to the manifold.

  9. Object Number: 54366  Size: SH
  10. Install the exhaust crossover pipe heat shield.

  11. Object Number: 63926  Size: SH
  12. Connect the secondary ignition wires to the spark plugs.
  13. Install the coolant by-pass pipe to the coolant pump and exhaust manifold. Refer to Cooling and Radiator.
  14. Install the radiator hose to the coolant outlet housing.
  15. Install the top half of the air cleaner assembly. Install the throttle body duct.
  16. Connect the negative battery cable.

Exhaust Manifold Replacement Right Side

Removal Procedure

  1. Disconnect the negative battery cable. Refer to

    Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

    in General Information.
  2. Remove the top half of the air cleaner assembly. Remove the throttle body duct.

  3. Object Number: 54366  Size: SH
  4. Remove the exhaust crossover heat shield.

  5. Object Number: 54282  Size: SH
  6. Remove the crossover pipe at the exhaust manifold.
  7. Remove the heated oxygen sensor.

  8. Object Number: 54670  Size: SH
  9. Remove the EGR pipe at the exhaust manifold.
  10. Raise the vehicle. Support the vehicle. Refer to General Information.
  11. Remove the transmission oil level indicator and fill tube assembly. Refer to Filler Tube and Seal in Automatic Transmission.
  12. Remove the exhaust pipe from the exhaust manifold.
  13. Remove the exhaust pipe from the converter flange.
  14. Support the converter aside.
  15. Remove the converter heat shield from the vehicle body.

  16. Object Number: 54707  Size: SH
  17. Remove the exhaust manifold heat shield fasteners.
  18. Remove the exhaust manifold heat shield.

  19. Object Number: 54301  Size: SH
  20. Remove the exhaust manifold nuts.
  21. Remove the exhaust manifold from the bottom of the vehicle.
  22. Clean the mating surfaces at the cylinder head and at the exhaust manifold.

Installation Procedure


    Object Number: 54301  Size: SH
  1. Install the exhaust manifold gasket.
  2. Install the exhaust manifold. Loosely, install the heat shield at this time.
  3. Install the exhaust manifold nuts.
  4. Tighten
    Tighten the exhaust manifold nuts to 16 N·m (12 lb ft).

    Refer to

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

    in General Information.


    Object Number: 54707  Size: SH
  5. Install the exhaust manifold heat shield.
  6. Install the exhaust manifold heat shield nuts.
  7. Tighten
    Tighten the exhaust manifold heat shield nuts to 10 N·m (89 lb in).

  8. Install the converter heat shield to the body.
  9. Install the exhaust pipe to the converter flange.
  10. Install the exhaust pipe to the exhaust manifold.
  11. Install the transmission oil level indicator and fill tube assembly. Refer to Filler Tube and Seal in Automatic Transmission.
  12. Lower the vehicle.
  13. Install the heated oxygen sensor.

  14. Object Number: 54282  Size: SH
  15. Install the crossover pipe to the exhaust manifolds.

  16. Object Number: 54366  Size: SH
  17. Install the crossover heat shield.

  18. Object Number: 54670  Size: SH
  19. Install the EGR pipe to the exhaust manifold.
  20. Install the top half of the air cleaner assembly. Install the throttle body duct.
  21. Connect the negative battery cable.
  22. Check for exhaust leaks.