GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

  1. Disconnect the negative battery cable. Refer to

    Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

    in Cautions and Notices.
  2. Remove the engine oil pan. Refer to Oil Pan Replacement .

  3. Object Number: 33654  Size: SH
  4. Remove the balance shaft chain cover. Refer to Balance Shaft Housing Replacement .
  5. Remove the balance shaft chain tensioner bolt.

  6. Object Number: 33654  Size: SH
  7. Remove the balance shaft chain tensioner.

Installation Procedure


    Object Number: 33654  Size: SH
  1. Install the balance shaft chain tensioner.
  2. Important: A brass feeler gauge needs to be used in order to ensure correct measurements are obtained. If a steel gauge is used, it well not bend in order to conform to the guide and it will allow for incorrect measurements.

  3. Adjust the balance shaft drive chain tension by inserting a 1 mm (0.040 in) brass feeler gauge between the chain guide and the chain. Press the guide against the chain using about three pounds of force.
  4. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  5. Tighten the chain tensioner fastener.
  6. Tighten
    Tighten the bolts to 13 N·m (115 lb in).


    Object Number: 33654  Size: SH
  7. Install the balance shaft chain cover.
  8. Install the balance shaft chain cover nut and bolt.
  9. Tighten
    Tighten the nut and bolt to 13 N·m (115 lb in).

  10. Install the oil pan gasket.
  11. Install the oil pan.
  12. Connect the negative battery cable.