Removal Procedure
Tools Required
• | J 36011 Spark
Plug Connector Assembly Remover |
Important: Any time the camshaft housing to cylinder head bolts are loosened or
removed, the camshaft housing to cylinder head gasket must be replaced.
During disassembly, ensure that the valve lifters are kept together
and identified so that they can be reinstalled in the original locations.
Before disassembling the valve mechanism, make a compression test and
note the results. Refer to
Engine Compression Test
- Disconnect the negative battery cable.
- Remove the ignition coil and the module assembly electrical connection.
- Remove the ignition coil
and the module assembly to the camshaft housing bolts and remove the assembly
by pulling straight up.
- Use the J 36011
Use the tool by first twisting then pulling upward on the connector
assembly.
- Remove the electrical connection from the oil pressure switch.
- For vehicles equipped with automatic transmission, remove the
transmission fluid level indicator tube assembly from the exhaust camshaft
cover and the position aside.
- Disconnect the timing chain housing at the exhaust camshaft housing
but do not remove from the parts from the vehicle. Refer to
Timing Chain Housing Replacement
.
- Remove the exhaust camshaft
cover and the gasket.
- Remove the exhaust camshaft
housing to the cylinder head bolts.
- Use the reverse of the
tightening procedure when loosening the camshaft housing to the cylinder head
retaining bolts.
- Leave two bolts loosely in place in order to hold the camshaft
housing while separating the camshaft cover from the housing.
Important: Tighten the bolts in evenly in order to prevent the cover from binding
on the dowel pins.
- Push the cover off the housing by threading the four of the housing
to head retaining bolts into the tapped holes in the camshaft cover.
- Remove the two loosely installed camshaft housing to head bolts.
- Remove the cover.
- Discard the gaskets.
- Loosely reinstall the one camshaft housing to the cylinder head
bolt in order to retain the housing during the camshaft and the lifter removal.
- Notice the position of the chain sprocket dowel pin for reassembly.
Remove the camshaft carefully in order to prevent damage to the camshaft or
the journals.
- Remove the valve lifters.
Keep the lifters in order so that the lifters can be reinstalled in
the original location.
Important:
• | These lifters are not serviceable. Replace any faulty lifters. |
• | Coat the lifter with Camshaft and Lifter Prelube GM P/N 12345501
or the equivalent. |
| If new lifters are installed, add the Engine Oil Supplement GM P/N 1052367
or the equivalent to the engine oil. |
- In order to minimize lifter bleed down, use the following procedure:
• | Store lifters upside down (the camshaft contact surface down)
on a level surface. |
• | Store the lifters submerged in clean engine oil. |
Important: Ensure that the camshaft housing alignment dowel pins are in the cylinder
head prior to installing the housing.
- Remove the camshaft housing
gasket.
Installation Procedure
- Install the camshaft housing
to the cylinder head with a new gasket.
Sealer is unnecessary.
- Loosely install one camshaft housing to the cylinder head bolt
in order to hold the housing in place.
Notice: The camshaft lobes and the journals must be adequately lubricated or
serious engine damage will occur upon start up.
Important:
• | Used lifters must be returned to their original position in the
camshaft housing. |
• | If the camshaft is being replaced, the lifters must also be replaced. |
- Install the lifters into the lifter bores.
- Lube the camshaft lobes and the journals with the Camshaft and
Lifter Prelube GM P/N 12345501 or the equivalent.
- Install the camshaft in the same position as when removed.
The timing chain sprocket dowel pin should be straight up and line up
with the centerline of the lifter bores.
- Install the new camshaft housing to the orange camshaft housing
cover seals into the cover.
Sealer is unnecessary.
- Remove the bolt holding the housing in place.
- Apply pipe sealant GM P/N 1052080 or the equivalent to the camshaft
housing and the cover retaining bolt threads.
- Install the camshaft housing
cover to the camshaft housing.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Use the J 36660-A
Tighten
• | Tighten the camshaft housing to cylinder head bolts to 15 N·m
(11 lb ft) + 90 degrees. |
• | Tighten the camshaft housing cover to camshaft housing bolts to
15 N·m (11 lb ft) + 30 degrees. |
- Install the timing chain housing to camshaft housing and the timing
chain. Refer to
Timing Chain Housing Replacement
- Install the exhaust camshaft housing cover and the new gasket.
- Install the transmission fluid level indicator tube assembly to
the exhaust camshaft cover.
- Install the electrical connection to the oil pressure switch.
- Reinstall any spark plugs boot connector assembly that stuck to
a spark plug, back onto the ignition coil and module assembly.
- Locate the ignition coil
and the module assembly over the spark plugs.
- Push straight down.
- Clean any lubricant that is present on the ignition coil and the
module assembly to the camshaft housing bolts.
- Apply Pipe Sealant GM P/N 1052080 or the equivalent onto the ignition
coil and the module assembly to the camshaft housing bolts.
Tighten
Tighten the bolts to 15 N·m (11 lb ft) +
30 degrees.
- Install the electrical connector to the ignition coil and the
module assembly.
- Connect the negative battery cable.
Important: Do not compress the lifter plungers using a vise or other tool. This
will cause more air to enter the lifter assembly and will take more time to
bleed out once the lifters are installed.
- If new lifters have been installed or the lifters bled down while the
engine was disassembled excessive lifter noise may be experienced. This is
a normal condition and no engine damage is occurring. Use the following procedure
in order to purge the air from the lifters:
22.1. | Start the engine and allow to warm up at the idle for 5 minutes. |
22.2. | Increase the engine speed to 2000 RPM until the lifter
noise is gone. |
22.3. | Return the engine to idle for an additional 5 minutes or
perform a road test. |
- Start the engine and inspect for leaks.