Removal Procedure
- Remove the left sound insulator panel. Refer to
Closeout/Insulator Panel Replacement in Instrument Panel,
Gauges and Console.
- Remove the upper pinch bolt on the steering shaft
coupling assembly.
- Remove the line retainer, if necessary.
- Remove the power brake booster. Refer to
Power Vacuum Brake Booster Replacement
in Hydraulic Brakes.
- Remove the following components from the steering
gear:
• | The inner tie rod bolts (4). |
• | The bolt support plate (5). |
• | The center housing cover washers (6). |
- Remove the nuts retaining the left and the right
mounting clamps to the cowl.
- Remove the left and the right mounting clamps from the steering
gear.
- Remove the back of the steering gear away from the cowl.
- Remove both the inlet and the outlet pipe/hose assemblies from
the steering gear.
- Plug the open ends of the inlet and the outlet pipe/hose assemblies.
- Move the steering gear assembly forward.
- Remove the lower pinch bolt from the flexible coupling.
- Remove the flexible coupling from the steering gear.
- Remove the steering column seal from the steering
gear.
- Remove the steering gear from under the hood.
Installation Procedure
Important: If the studs were removed during removal of the mounting clamps, follow
these steps:
- Reinstall the studs into the front of the cowl.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Tighten the studs
until fully seated against the cowl. Do not exceed the tightening specification.
Tighten
Tighten the studs to 20 N·m (15 lb ft).
- If reusing the studs a second time, use thread locking kit GM
P/N 1052624 or equivalent.
- Install the steering gear under the hood.
- Install the steering column seal onto the steering
gear assembly.
- Move the steering gear assembly forward.
- Install the flexible coupling on the steering gear.
- Install the lower pinch bolt to the flexible coupling.
Tighten
Tighten the lower pinch bolt to 41 N·m (30 lb ft).
- Remove the plugs from the inlet and the outlet pipe/hose assemblies.
- Install the gear inlet and the outlet pipe/hose assemblies to
the steering gear.
Tighten
Tighten the power steering lines to 27 N·m (20 lb ft).
- Hand start the mounting clamp nuts.
- Tighten the left side mounting clamp nuts first. Then tighten
the right side mounting clamp nuts.
Tighten
Tighten both the left and the right mounting clamp nuts to 30 N·m
(22 lb ft).
- Install the following components to the steering
gear:
• | The center housing cover washers (6). |
• | The bolt support plate (5). |
• | The inner tie rod bolts (4). |
Tighten
Tighten the inner tie rod bolts to 90 N·m (65 lb ft).
- Install the line retainer, if necessary.
- Install the upper pinch bolt to the steering
shaft coupling assembly.
Tighten
Tighten the upper pinch bolt to 41 N·m (30 lb ft).
- Install the power brake booster. Refer to
Power Vacuum Brake Booster Replacement
in Hydraulic Brakes.
- Install the left sound insulator panel. Refer to
Closeout/Insulator Panel Replacement in Instrument Panel,
Gauges and Console.
- Fill the power steering reservoir with fluid. Refer to
Checking and Adding Power Steering Fluid
.
- Bleed the air from the power steering system. Refer to
Power Steering System Bleeding
.
- Inspect the power steering system for leaks.