GM Service Manual Online
For 1990-2009 cars only

    Object Number: 1272799  Size: SH

    Important: 

       • The intake manifold, throttle body, fuel injection rail and fuel injectors may be removed as an assembly. If not servicing the individual components, install the intake manifold as a complete assembly.
       • DO NOT use intake manifold gaskets again. Install NEW intake manifold-to-cylinder head gaskets.

  1. Install NEW intake manifold-to-cylinder head gaskets (514).

  2. Object Number: 639836  Size: SH
  3. Install the intake manifold to the engine.

  4. Object Number: 1272793  Size: SH
  5. Apply threadlock GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the threads of the intake manifold bolts (713). Refer to Sealers, Adhesives, and Lubricants .
  6. Install the fuel rail stop bracket (712).
  7. Notice: Refer to Fastener Notice in the Preface section.


    Object Number: 63222  Size: SH
  8. Install the manifold bolts.
  9. Tighten

    1. Tighten intake manifold bolts a first pass in sequence to 5 N·m (44 lb in).
    2. Tighten intake manifold bolts a final pass in sequence to 10 N·m (89 lb in).

    Object Number: 1272785  Size: SH
  10. Install the knock sensor wire harness connector (1) onto the fuel rail stop bracket (712).

  11. Object Number: 1272783  Size: MH
  12. Note the location of the fuel rail ground strap (550) on the intake manifold.
  13. The fuel rail ground strap must be installed during assembly.


    Object Number: 58838  Size: SH
  14. Install the manifold absolute pressure (MAP) sensor, if previously removed.

  15. Object Number: 1272790  Size: SH
  16. Install the positive crankcase ventilation (PCV) pipe - dirty air (716) to the valley cover and intake manifold.