GM Service Manual Online
For 1990-2009 cars only

    Object Number: 58838  Size: SH

    Important: 

       • The intake manifold, throttle body, fuel injection rail, and fuel injectors may be removed as an assembly. If not servicing the individual components, remove the manifold as a complete assembly.
       • DO NOT use the intake manifold-to-cylinder head gaskets again.

  1. Remove the manifold absolute pressure (MAP) sensor, if required.

  2. Object Number: 1272785  Size: SH
  3. Disconnect the knock sensor wire harness connector (1) from the fuel rail stop bracket (712).

  4. Object Number: 1272790  Size: SH
  5. Remove the positive crankcase ventilation (PCV) pipe - dirty air (716) from the valley cover and intake manifold.
  6. Caution: Refer to Fuel Rail Stop Bracket Installation Caution in the Preface section.


    Object Number: 1272793  Size: SH
  7. Remove the intake manifold bolts (713) and fuel rail stop bracket (712).

  8. Object Number: 1272783  Size: MH
  9. Note the location of the fuel rail ground strap (550) on the intake manifold.
  10. The fuel rail ground strap must be installed during assembly.


    Object Number: 639836  Size: SH
  11. Remove the engine coolant air bleed pipe hose from the throttle body.
  12. Remove the intake manifold.

  13. Object Number: 1272799  Size: SH
  14. Remove the manifold-to-cylinder head gaskets (514) from the intake manifold.
  15. Discard the intake manifold gaskets.