Important:
• | Do not use the oil pan cover or oil transfer tube gaskets again. Install
NEW gaskets during assembly. |
• | Do not use the oil pan to engine block gasket again. Install a NEW gasket
during assembly. |
• | When installing a NEW oil pan gasket, it is not necessary to install
the rivets that retain the NEW gasket to the pan. |
- Drill (2) out the oil pan gasket retaining rivets (1),
if required.
- Remove the gasket (426) from the oil pan.
- Remove the oil temperature
sensor (732).
- Remove the oil pan cover (434), bolts (435) and
gasket (433).
- Remove the oil pan baffle
and bolts.
- Remove the oil pan drain
plug.
- Clean the oil pan in solvent.
Be sure to thoroughly clean all of the oil passages and recesses of the pan.
- Clean the oil pan gasket surfaces.
Refer to
Replacing Engine Gaskets
.
Caution: Refer to Safety Glasses Caution in the Preface section.
- Dry the oil pan with compressed air.
- Inspect the oil pan for the following conditions:
• | Gasket sealing surfaces for excessive scratches or gouging |
• | Oil pan drain plug and threaded drain hole for damaged threads |
• | The drain plug O-ring seal may be used again if it is
not cut or damaged |
• | Oil filter sealing surface for scratches or gouging |
• | Oil passages for restrictions |
- Inspect the oil filter
fitting (438) for a loose fit or damaged threads.
- Inspect the oil filter bypass valve (436) for proper operation.
Lightly push the bypass valve into the bore. The valve spring
should seat the valve to the proper position.