• | J 8001 Dial Indicator Set |
• | J 39444-1 Countershaft End Play Rod |
2.1. | The input shaft to the adapter plate |
2.2. | The 4th speed gear blocking ring |
2.3. | The mainshaft assembly |
2.4. | The countershaft (Lift up the mainshaft enough to install the countershaft.) |
Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
Tighten
Tighten the bolts to 35 N·m (26 Ib ft).
5.1. | Place the tip of the J 8001 -3 on the end of the mainshaft. |
5.2. | Move the input shaft up and down. |
5.3. | Record the measurement. |
10.1. | Install the J 39444-1 through the adapter plate plug hole. Screw the J 39444-1 into the countershaft. |
10.2. | Move the countershaft up and down with the countershaft end play rod J 39444-1 . |
10.3. | Record the measurement. |
17.1. | The countershaft (Lift up the mainshaft enough to remove the countershaft). |
17.2. | The mainshaft assembly |
17.3. | The 4th speed gear blocking ring and the input shaft from the adapter plate |
17.4. | The input shaft bearing race |
17.5. | The countershaft bearing race |
• | J 8001 Dial Indicator Set |
• | J 39444-2 Countershaft Extension End Play Rod |
Important: The following procedure cannot be performed accurately until the countershaft shimming procedure has been completed and the transmission has been assembled to the point of installing the countershaft extension.
Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
Tighten
Tighten the bolts to 35 N·m (26 Ib ft).
7.1. | Install a J 8001 so the tip is on the end of the countershaft extension end play rod. |
7.2. | Rotate the transmission in the vertical position. |
7.3. | Move the countershaft extension up and down using the J 39444-2 . |
7.4. | Record the measurement. |
Tighten
Tighten the plug to 27 N·m (20 Ib ft).