GM Service Manual Online
For 1990-2009 cars only

Transmission Case

Tools Required

    • J 36190 Drive Handle
    • J 39435 Mainshaft and Countershaft Bearing Race Installer
    • J 39439-4 Bushing Installer
    • J 39439-3 Bushing Installer

    Object Number: 38374  Size: SH
  1. Install the 1st/2nd and the 3rd/4th shift shaft bushings. Use the J 36190 , the J 39439-4 , and the J 39439-3 .

  2. Object Number: 38373  Size: SH
  3. Install the mainshaft bearing race, using the J 8092 and the J 39435 .

  4. Object Number: 38372  Size: SH
  5. Install the countershaft bearing race, using the J 8092 and the J 39435 .

  6. Object Number: 38365  Size: SH
  7. Install the dowel pins.

  8. Object Number: 672674  Size: SH
  9. Apply sealant GM P/N 12346004, (Canadian P/N 10953480) or equivalent to the threads of the backup switch.

  10. Object Number: 38364  Size: SH

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  11. Install the backup switch.
  12. Tighten
    Tighten the switch to 27 N·m (20 lb ft).


    Object Number: 672680  Size: SH
  13. Apply sealant GM P/N 12346004, (Canadian P/N 10953480) or equivalent to the transmission case fill plug threads (1) or (2).

  14. Object Number: 1538836  Size: SH
  15. Install the transmission case fill plug.
  16. Tighten
    Tighten the oil fill plug to 18 N·m (13 lb ft).

  17. Install the temperature switch (1) (M12 only).
  18. Tighten
    Tighten the switch to 41 N·m (30 lb ft).


    Object Number: 408230  Size: SH

    Notice: The H-pattern on the guide plate must face the extension housing. If the guide plate is installed incorrectly, then damage will occur.

  19. Install the guide plate and the guide plate bolts.
  20. Tighten
    Tighten the bolts to 22 N·m (16 Ib ft).

Adapter Plate

Tools Required

    • J 39433 Input Shaft Seal Installer
    • J 39439-1 Bushing Remover/lnstaller

    Object Number: 38355  Size: SH
  1. Install the dowel pins.

  2. Object Number: 38361  Size: SH
  3. Install the 1st/2nd, 3rd/4th speed shift shaft bushing, using the J 39439-1 .

  4. Object Number: 1783192  Size: SH
  5. Install the reverse rail bushing, using the J 39439-1 .

  6. Object Number: 38360  Size: SH
  7. Install the input shaft seal, using the J 39433 .
  8. Install the input shaft seal and the upper seal on the other side of the adapter plate, using the J 39433 .

  9. Object Number: 351950  Size: SH
  10. Install adapter plate plug.

  11. Object Number: 38350  Size: SH
  12. Install countershaft bearing shim and bearing race.

  13. Object Number: 38349  Size: SH
  14. Install input shaft bearing shim and bearing race.