Removal Procedure
Important: The intermediate brake hose assembly is serviced as an assembly.
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
.
- Remove the right rear tire and wheel assembly. Refer to
Tire and Wheel Removal and Installation
.
- Clean all dirt and foreign material from the brake hose and the brake pipe fittings.
- Disconnect the crossover brake pipe fitting (1) from the intermediate brake hose assembly (3).
Cap the brake pipe fitting
to prevent brake fluid loss and contamination.
- Using a flat-bladed tool, remove the brake hose retainer (2) from the rear frame bracket.
- Disconnect the brake pipe fittings from the intermediate brake hose assembly.
Cap the brake pipe fittings to prevent brake fluid loss and contamination.
- Disconnect the brake hose fitting bolt (4) from the brake caliper (1).
- Disconnect the brake hose from the brake caliper.
Plug the brake caliper inlet port to prevent brake fluid loss and contamination.
- Place a shop towel on a hard surface.
- Tap the threaded end of the brake hose fitting bolt on the shop towel to remove the gaskets (3) from the bolt (4)
- Remove and discard the 2 copper brake hose gaskets (3). These gaskets may be stuck to the brake caliper and/or the brake hose end (2).
- Remove the intermediate brake hose assembly mounting nuts (1) from
the studs.
- Remove the intermediate brake hose assembly (2) from the vehicle.
Installation Procedure
Notice: Make sure the brake hose is not twisted or kinked after
installation. Damage to the hose could result.
- Install the intermediate brake hose assembly (2) to the mounting studs.
Notice: Refer to Fastener Notice in the Preface section.
- Install the intermediate brake hose assembly mounting nuts (1) to the mounting studs.
Tighten
Tighten the nuts to 10 N·m (89 lb in).
- Connect the 2 brake pipe fittings to the intermediate brake hose assembly.
- Remove the plug from the brake caliper inlet port.
Important: Install NEW copper brake hose gaskets.
- Assemble the brake hose (2), the NEW copper brake hose gaskets (3), and the brake hose fitting bolt (4) to the brake hose.
- Install the brake hose fitting bolt to the brake caliper (1).
Tighten
Tighten the brake hose fitting bolt to 49 N·m (36 lb ft).
- Install the brake hose retainer (2) to the rear frame bracket.
- Connect the crossover brake pipe fitting (1) to the intermediate brake hose assembly (3).
Tighten
Tighten the fitting to 18 N·m (13 lb ft).
- Bleed the hydraulic brake system. Refer to
Hydraulic Brake System Bleeding
.
- Install the tire and wheel assembly. Refer to
Tire and Wheel Removal and Installation
.