GM Service Manual Online
For 1990-2009 cars only

Radiator Surge Tank Inlet Hose/Pipe Replacement LY7, LLT


Object Number: 1978262  Size: MF

Callout

Component Name

Preliminary Procedures

  1. Drain the coolant. Refer to Cooling System Draining and Filling.
  2. Remove front compartment sight shield. Refer to Front Compartment Sight Shields Replacement.

1

Surge Tank Inlet Hose Clamp

Procedure

Use J 38185 to reposition the surge tank inlet hose clamp.

Special Tools

J 38185 Hose Clamp Pliers

2

Radiator Bracket (Qty: 2)

3

Surge Tank Inlet Hose Clamp

Procedure

Use J 38185 to reposition the surge tank inlet hose clamp.

Special Tools

J 38185 Hose Clamp Pliers

4

Surge Tank Inlet Hose Clip

5

Surge Tank Inlet Hose Clamp

Procedure

Use J 38185 to reposition the surge tank inlet hose clamp.

Special Tools

J 38185 Hose Clamp Pliers

6

Surge Tank Inlet Hose

Radiator Surge Tank Inlet Hose/Pipe Replacement LSA

Special Tools

J 38185 Hose Clamp Pliers

Removal Procedure

  1. Drain the coolant. Refer to Cooling System Draining and Filling.
  2. Remove the front compartment sight shield. Refer to Front Compartment Sight Shields Replacement
  3. Remove the front compartment side sight shield. Refer to Front Compartment Side Sight Shield Replacement
  4. Remove the intake manifold cover front. Refer to Intake Manifold Cover Replacement - Front

  5. Object Number: 2174050  Size: SH
  6. Reposition the surge tank inlet hose clamp (1) at surge tank using J 38185 Hose Clamp Pliers .
  7. Remove the surge tank inlet hose (2) from the surge tank.

  8. Object Number: 2174045  Size: SH
  9. Disconnect the quick connect fitting (1) at the engine.
  10. Disconnect the clip (2) at the air cleaner assembly.

  11. Object Number: 2174048  Size: SH
  12. Disconnect the quick connect fitting (1) at the engine.
  13. Disconnect the clip (2) at the engine.

  14. Object Number: 2174051  Size: SH
  15. Reposition the surge tank inlet hose clamp (1) at radiator using J 38185 Hose Clamp Pliers .
  16. Remove the surge tank inlet hose (2) from the radiator.
  17. Remove the surge tank inlet hose from the vehicle.

Installation Procedure


    Object Number: 2174051  Size: SH
  1. Install the surge tank inlet hose to the vehicle.
  2. Install the surge tank inlet hose (2) to the radiator.
  3. Reposition the surge tank inlet hose clamp (1) at radiator using J 38185 Hose Clamp Pliers .

  4. Object Number: 2176253  Size: SH
  5. Connect the quick connect fitting (1) at the engine.
  6. Connect the clip (2) at the engine.

  7. Object Number: 2174045  Size: SH
  8. Connect the quick connect fitting (1) at the engine.
  9. Connect the clip (2) at the air cleaner assembly.

  10. Object Number: 2174050  Size: SH
  11. Install the surge tank inlet hose (2) to the surge tank.
  12. Reposition the surge tank inlet hose clamp (1) at surge tank using J 38185 Hose Clamp Pliers .
  13. Install the intake manifold cover front. Refer to Intake Manifold Cover Replacement - Front
  14. Install the front compartment side sight shield. Refer to Front Compartment Side Sight Shield Replacement
  15. Install the front compartment sight shield. Refer to Front Compartment Sight Shields Replacement
  16. Fill the coolant. Refer to Cooling System Draining and Filling.