Transmission Case
Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals.
- Clean the transmission case in a suitable solvent. Air dry the transmission case.
- Clean all sealant material from retainer bolt threads.
- Inspect the transmission case for the following conditions:
| • | Nicked mounting surfaces |
| • | Damaged sealing surfaces |
| • | Damaged front or rear bearing bores |
- Inspect the machined mating surfaces for flatness with a straight edge.
- Inspect the bearing races and bores for wear, scratches or grooves.
- Inspect the bushing for excessive wear.
- Use a fine mill file to dress minor scratches or burrs.
- If scratches, or grooves or scoring cannot be removed by hand with a soft stone or crocus cloth, replace the component.
- Clean up damaged threads with the correct size tap.
- Replace a cracked housing.
- Replace worn bushings.
Clutch Housing Assembly
Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals.
- Clean the clutch housing parts with a suitable solvent. Air dry all the parts.
- Inspect the clutch housing parts for the following conditions:
| | Replace the clutch housing part if cracks are found. |
| • | Nicked mounting surfaces |
| • | Damaged sealing surfaces |
| • | Damaged front or rear bearing bores |
- Inspect the machined mating surfaces for flatness. Check the mating surfaces with a straight edge.
- Inspect the bearing races and bores for wear, scratches or grooves.
- Inspect the bushing for excessive wear. Replace worn bushings.
- Use a fine mill file to dress minor scratches or burrs.
- If scratches, or grooves or scoring cannot be removed by hand with a soft stone or crocus cloth, replace the component.
