Note: The door must be removed prior to removing the drain hose (1) from the hinge pillar.
6.1. | Open the door. |
6.2. | Support the door with a suitable floor jack. |
6.3. | Remove the check link bolt from the hinge pillar. |
6.4. | Remove the hinge to door bolts. |
6.5. | Carefully move the door away from the hinge pillar. |
6.6. | Disengage the 4 locking tabs on the electrical harness connector to the hinge pillar. |
6.7. | Disconnect the electrical connector. |
6.8. | Remove the door, with an assistant. |
Note: Attach a cord to the drain spout end of the drain hose in order to re-route the new drain hose in the original location.
6.1. | Position the door to the vehicle, with the aid from an assistant. |
6.2. | Connect the electrical harness connector. |
6.3. | Push the harness inward, in order to secure the 4 locking tabs on the connector to the hinge pillar. |
6.4. | Carefully move the door toward the hinge pillar. |
Caution: Refer to Fastener Caution in the Preface section.
6.5. | Apply Loctite® Blue, GM P/N 12345382 (Canadian P/N 10953489) or the equivalent to the door hinge bolts. |
Install the hinge to pillar bolts and tighten to 25 N·m (18 lb ft).
6.6. | Install the check link bolt and tighten to 9 N·m (80 lb in. |
Caution: Striker alignment is a crucial part of door latch operation. Do not use the door striker to adjust the door to the vehicle. Failure to properly adjust the striker can result in damage to the door latch and the striker. |
6.7. | Adjust the door for proper alignment. Refer to Door Adjustment. |
6.8. | Use body color paint in order to touch up the door hinge bolt heads. |
The only suitable lubricant is clean water for the drain hose to drain spout installation.