Tools Required
J 43301 Coil Pack Remover
Removal Procedure
- Relieve the fuel system pressure. Refer to
Fuel Pressure Relief
.
- Refer to
Metal Collar Quick Connect Fitting Service
in order to disconnect the following quick connect fittings from the fuel rail.
• | The return hose/pipe (1) |
• | Plug the open outlets to prevent fluid loss and contamination. |
- Disconnect the evaporative emission (EVAP) quick connect fitting (3). Refer to
Plastic Collar Quick Connect Fitting Service
.
- Open the retainer (4) located at the engine control module (ECM) bracket in order to remove the chassis hose/pipes.
- Disconnect the 2 cable harness clips (1) securing the engine wiring harness (4) to the ECM bracket (2).
- Remove the 2 bolts (3) securing the afterboil coolant pump to the ECM bracket, and position aside.
Notice: Always turn the ignition off when installing or removing the ECM connectors
in order to prevent damage to the components.
Important: Ensure the ignition is in the OFF position.
- Remove the screw (2) securing the engine control module (ECM) ground wire (1) to the ECM (3).
Notice: In order to prevent any possible electrostatic discharge damage to the
ECM, do not touch the connector pins.
- Flip the release levers to the open position (3) and disconnect the ECM connectors (2) from the ECM (5).
- Remove the bolt securing the coolant inlet pipe to the ECM bracket.
- Remove the ECM bracket bolts from the following:
- Remove the ECM bracket from the engine with the ECM still attached, and position aside.
- Disconnect the electrical connector (2) from the right knock sensor pigtail (1).
- Disconnect the electrical connector (2) from the coil pack (1).
- Remove the coil pack retainer bolts.
Important: DO NOT overtighten the J 43301
.
- Thread the J 43301
into the coil pack.
- With even pressure, lift and remove the coil pack from the cam cover.
Installation Procedure
- Inspect the coil pack seals and spark plug boots for damage or wear.
Replace as necessary.
- Align the spark plug boots with the spark plugs.
- Carefully press and seat the coil pack in place.
Notice: Refer to Fastener Notice in the Preface section.
- Install the coil pack retainer bolts.
Tighten
Tighten the coil pack retainer bolts to 8 N·m (71 lb in).
- Connect the electrical connector (2) to the coil pack (1).
- Connect the electrical connector (2) to the right knock sensor pigtail (1).
- Position the ECM and bracket to the engine.
- Install the ECM bracket bolts to the following:
- Tighten the ECM bracket bolts in the sequence shown.
Tighten
• | Tighten the ECM bracket to cylinder head bolt to 20 N·m (15 lb ft). |
• | Tighten the ECM bracket to intake plenum bolts to 8 N·m (71 lb in). |
- Install the bolt securing the coolant inlet pipe to the ECM bracket.
Tighten
Tighten the coolant inlet pipe support bolt to 20 N·m (15 lb ft).
- Carefully align the harness connectors (2) with the ECM connectors.
- Guide the connectors (2) into place while moving the release levers to the locked position (1).
- Install the screw (2) securing the ECM ground wire (1) to the ECM (3).
Tighten
Tighten the ECM ground wire screw to 4.5 N·m (40 lb in).
- Install the 2 bolts (3) securing the afterboil coolant pump to the ECM bracket.
Tighten
Tighten the afterboil coolant pump bolts to 10 N·m (89 lb in).
- Connect the 2 cable harness clips (1) securing the engine wiring harness (4) to the ECM bracket (2).
- Insert the chassis hose/pipes into the retainer (4) located at the ECM bracket.
- Close the retainer (4).
- Connect the EVAP quick connect fitting (3). Refer to
Plastic Collar Quick Connect Fitting Service
.
- Refer to
Metal Collar Quick Connect Fitting Service
in order to connect the following quick connect fittings to the fuel rail.
• | The return hose/pipe (1) |