Tools Required
J 44767 Seal Installer.
Removal Procedure
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Remove the transmission manual shift shaft nut.
- Disconnect the shift linkage from the transmission manual shift shaft.
- Remove the exhaust system. Refer to
Exhaust System Replacement
in Engine Exhaust.
- Disconnect the propeller shaft coupler (1)
from the transmission flange. Refer to
Propeller Shaft Replacement
in Driveline/Axle.
- Push the front propeller shaft toward the rear of the vehicle in order
to release the propeller shaft coupler (1) from the transmission flange.
- Secure the front propeller shaft (1)
to the shift control lever (3) with a piece of mechanics wire (2).
Important: Replace the shaft seal only if leaking.
- Using a small screwdriver, remove and discard the shaft seal.
Important: Replace the cup plug only if leaking.
- Using a small screwdriver, remove and discard the cup plug.
Important: Removal of the transmission from the vehicle is NOT required for removal or
replacement of the shift shaft position switch. Remove the transmission from the
vehicle and refer to Unit Repair for replacement of the manual shift shaft ONLY if
replacement of the manual shift shaft (3) is necessary.
- Remove the transmission fluid pan and filter. Refer to
Automatic Transmission Fluid and Filter Replacement
.
- Disconnect the electrical connector from the manual shift shaft position
switch.
- Using a suitable pin punch (1). Remove
the manual shift shaft position switch retaining pin (2).
- Remove the manual shift shaft detent spring (1) and bolts (2).
- Position a suitable transmission jack under the transmission support.
- Remove the transmission support from the body ONLY. Refer to
Transmission Support Replacement
in Frame and Underbody.
- Using the transmission jack, lower the rear of the transmission only enough
to allow the manual shift shaft (1) to clear the vehicle floor pan.
- Extract the manual shift shaft (1) from the transmission case only
far enough to allow removal of the manual shift shaft position switch (6).
- Remove the manual shift shaft position switch (6), the manual shift
shaft detent lever (4), the manual shift shaft assembly spacer (3),
and the park pawl actuator (2) as an assembly.
Installation Procedure
- Install the manual shift shaft position switch (6), the manual shift
shaft detent lever (4), the manual shift shaft assembly spacer (3),
and the park pawl actuator (2) as an assembly. It may be necessary to push
up on the park pawl in order to fully insert the park pawl actuator (2).
- Fully insert the manual shift shaft (1) into the transmission case.
- Raise the transmission to its original position.
- Install the transmission support. Refer to
Transmission Support Replacement
in Frame and Underbody.
- Remove the transmission jack.
- Install the manual shift shaft detent spring (1).
- Install the control valve body bolts (2) retaining the manual shift
shaft detent spring. Do not tighten at this time.
- Confirm that the manual shift shaft detent
lever locating pin (2) is properly engaged with the manual valve link (1).
- Confirm that the detent spring roller (4) is properly engaged with
the manual shift shaft switch (3).
- Using a suitable pin punch (1). Install
the manual shift shaft position switch retaining pin (2).
- Connect the electrical connector to the manual shift shaft position switch.
- Install a 0.8 mm spacer (2)
between the manual shaft detent lever (1) and the manual shaft detent spring (3).
Notice: Refer to Fastener Notice in the Preface section.
- tighten the detent spring bolts.
Tighten
Tighten the bolts to 11 N·m (97 lb in).
- Remove the spacer (2).
- Install the transmission fluid pan and filter. Refer to
Automatic Transmission Fluid and Filter Replacement
.
- If previously removed, install a new shaft
seal using J 44767
.
- Position the seal onto the J 44767
before installing the seal into the transmission case.
- Carefully slide the seal and tool over the manual shift shaft and Insert
the seal into the transmission until fully seated
- If previously removed, install a new cup
plug. Lubricate the cup plug with transmission fluid before installation.
- Insert the cup plug into the transmission until flush with the transmission
case.
- Remove the mechanics wire (2) securing
front propeller shaft (1) to the shift control lever (3).
- Install the propeller shaft coupler (1)
to the transmission flange. Refer to
Propeller Shaft Replacement
in Driveline/Axle.
- Install the exhaust system. Refer to
Exhaust System Replacement
in Engine Exhaust.
- Connect the shift linkage to the transmission manual shift shaft.
- Install the transmission manual shift shaft nut.
Tighten
Tighten the nut to 15 N·m (11 lb ft).
- Adjust the shift control linkage. Refer to
Shift Control Linkage Adjustment
.
- Lower the vehicle.