GM Service Manual Online
For 1990-2009 cars only

    Object Number: 804910  Size: SH

    Important: Do not reuse exhaust manifold-to-cylinder head gaskets. Upon installation of the exhaust manifold, install a NEW gasket.

  1. Clean the exhaust manifold in solvent.
  2. Caution: Wear safety glasses in order to avoid eye damage.

  3. Dry the exhaust manifold with compressed air.
  4. Inspect the exhaust manifold-to-cylinder head gasket surface for excessive scratches or gouging.
  5. Inspect for a loose or damaged heat shield.

  6. Object Number: 804911  Size: SH
  7. Use a straight edge and a feeler gage, and measure the exhaust manifolds for warpage. A warped exhaust manifold may cause a leak and may effect the vehicle performance. Exhaust manifolds that are warped must be replaced.