GM Service Manual Online
For 1990-2009 cars only

POWER STEERING PUMP PULLEY NEW DESIGN

HT4100 EQUIPPED CARS BUILT AFTER THE LISTED BREAKPOINTS (BELOW) WILL HAVE A NEW DESIGN POWER STEERING PUMP PULLEY (P/N 1626130). C AFTER B.C. 178006 E AFTER B.C. 632444 K AFTER B.C. 692953 THE ACCESS HOLES IN THE PAST DESIGN PULLEY HAVE BEEN ELIMINATED. THIS CHANGE MAKES IT NECESSARY TO REMOVE THE POWER STEERING PUMP PULLEY TO GAIN ACCESS TO THE TWO PUMP MOUNTING BOLTS WHEN PUMP REMOVAL IS REQUIRED. THE REVISED POWER STEERING PUMP REMOVAL AND INSTALLATION PROCEDURES ARE AS FOLLOWS: 1.LOOSEN A/C MOUNTING BRACKET AND VACUUM PUMP BRACKET. REMOVE BELTS FROM POWER STEERING PUMP PULLEY. 2.DISCONNECT PRESSURE AND RETURN LINES FROM PUMP. PLUG ALL OPENINGS TO PREVENT LOSS OF FLUID AND ENTRANCE OF DIRT INTO THE SYSTEM. 3.REMOVE POWER STEERING PUMP PULLEY USING J-25034. 4.REMOVE TWO BOLTS SECURING PUMP TO ENGINE BLOCK AND REMOVE PUMP. 5.REVERSE PROCEDURE FOR INSTALLATION OF PUMP USING J-25033 TO INSTALL PULLEY. FILL REMOTE RESERVOIR, BLEED SYSTEM AND ADJUST BELTS PER SECTION 6B. THIS CHANGE IN PROCEDURE DOES NOT AFFECT PUMP R&R TIME ALLOWANCE (.9 HOUR) AS PUBLISHED IN THE LABOR TIME GUIDE.

General Motors bulletins are intended for use by professional technicians, not a "do-it-yourselfer". They are written to inform those technicians of conditions that may occur on some vehicles, or to provide information that could assist in the proper service of a vehicle. Properly trained technicians have the equipment, tools, safety instructions and know-how to do a job properly and safely. If a condition is described, do not assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See a General Motors dealer servicing your brand of General Motors vehicle for information on whether your vehicle may benefit from the information.