REVISION: 05/31/96
THIS BULLETIN IS BEING REVISED TO INCLUDE THE 1992-93 E/K MODELS. PLEASE DISCARD CORPORATION BULLETIN NUMBER 43-12-25 (SECTION 1- HVAC). **********************************************************************
1992 4.9L VIN B - RPO L26
1993 4.6L VINS Y, 9 - RPOS LD8, L37 4.9L VIN B - RPO L26
1994 4.9L VIN B - RPO L26
SOME OWNERS MAY COMMENT ON AN A/C COMPRESSOR MOAN NOISE THAT BECOMES EVIDENT UNDER LIGHT ACCELERATION WHEN THE A/C COMPRESSOR CLUTCH IS ENGAGED. THIS CONDITION IS MORE LIKELY TO EXIST IN HIGH AMBIENT TEMPERATURE/HUMIDITY AND BE MOST REPEATABLE UNDER LIGHT ACCELERATION BETWEEN 1400 AND 2100 ENGINE RPM.
THE COMPRESSOR HOSE ASSEMBLY TRANSMITS THE COMPRESSOR PUMPING PULSES INTO THE BODY. THE MATERIAL OF THE COMPRESSOR HOSE DOES NOT PROVIDE SUFFICIENT DAMPENING CAUSING THE TRANSMITTAL OF THESE NOISES.
TO DETERMINE THE CORRECT CAUSE OF THE MOAN NOISE, THE FOLLOWING STEPS MUST BE FOLLOWED:
1. CHECK THE TORQUE OF THE MOUNTING BRACKET TO ENGINE. CHECK THE TORQUE OF THE A/C COMPRESSOR TO THE MOUNTING BRACKET.
2. CHECK THAT NO A/C HOSES ARE TOUCHING OTHER COMPONENTS. COMMON GROUND POINTS ARE:
- LOW SIDE TO RIGHT STRUT TOWER - LOW SIDE TO BATTERY TRAY OR ROUTING CLIP - HIGH SIDE TO ABS VALVE ASSEMBLY - CONDENSER INLET OR OUTLET PIPES TO RADIATOR, BODY OR WIRE HARNESS - HIGH SIDE TO PLASTIC COVER (DRIVER'S SIDE UNDERHOOD) - HIGH SIDE TO BODY WIRE HARNESS NEAR BRAKE BOOSTER
3. REPLACE THE A/C COMPRESSOR HOSE ASSEMBLY WITH NEW HOSE (SEE BELOW FOR P/N). THE HOSE MATERIAL USED IN THIS ASSEMBLY IS SOFTER. REFER TO SECTION 1B OF THE SERVICE MANUAL FOR REPLACEMENT PROCEDURE.
4. REPLACE THE A/C COMPRESSOR CLUTCH DRIVER WITH THE DAMPENED TYPE USING KIT, P/N 6553791. REFER TO SECTION 1D2 OF THE SERVICE MANUAL FOR REPLACEMENT PROCEDURE.
A/C COMPRESSOR MODEL YEAR HOSE ASSM. P/N USAGE ========== ============== =====
1992 25655631 4.9L 1993 25655632 4.9L 1993 25655633 4.6L 1994 3542985 4.9L
PARTS ARE CURRENTLY AVAILABLE FROM GMSPO.
FOR VEHICLES REPAIRED UNDER WARRANTY, USE:
LABOR OPERATION LABOR NUMBER DESCRIPTION TIME =============== =========== ====
D4237 BRACKET(S), COMPRESSOR 0.3 HR MOUNTING R&R OR REPLACE (ALL) (STEPS 1 & 2)
ADD TO INSPECT A/C HOSES 0.1 HR
D3088 COMPRESSOR SUCTION AND USE PUBLISHED DISCHARGE HOSE ASSEMBLY - LABOR TIME REPLACE (STEP 3)
D4240 CLUTCH PLATE AND HUB USE PUBLISHED ASSEMBLY, COMPRESSOR - LABOR TIME REPLACE (STEP 4)
FIGURES: 00 ATTACHMENTS: 00
GENERAL MOTORS BULLETINS ARE INTENDED FOR USE BY PROFESSIONAL TECHNICIANS, NOT A "DO-IT-YOURSELFER". THEY ARE WRITTEN TO INFORM THOSE TECHNICIANS OF CONDITIONS THAT MAY OCCUR ON SOME VEHICLES, OR TO PROVIDE INFORMATION THAT COULD ASSIST IN THE PROPER SERVICE OF A VEHICLE. PROPERLY TRAINED TECHNICIANS HAVE THE EQUIPMENT, TOOLS, SAFETY INSTRUCTIONS AND KNOW-HOW TO DO A JOB PROPERLY AND SAFELY. IF A CONDITION IS DESCRIBED, DO NOT ASSUME THAT THE BULLETIN APPLIES TO YOUR VEHICLE, OR THAT YOUR VEHICLE WILL HAVE THAT CONDITION. SEE A GENERAL MOTORS DEALER SERVICING YOUR BRAND OF GENERAL MOTORS VEHICLE FOR INFORMATION ON WHETHER YOUR VEHICLE MAY BENEFIT FROM THE INFORMATION.
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