Backfire Symptom
Step
| Action
| Value(s)
| Yes
| No
|
DEFINITION:
Fuel ignites in the intake manifold, or in the exhaust system, making loud
popping noise.
|
1
| Was the Powertrain On-Board Diagnostic (OBD) System Check performed?
| --
|
Go to Step 2
| Go to the Powertrain (OBD) System
Check
|
2
|
- Perform a bulletin search.
- If a bulletin that addresses the symptom is found, correct the
condition as instructed in the bulletin.
Was a bulletin found that addresses the symptom?
| --
|
Go to Step
12
|
Go to Step 3
|
3
| Was visual/physical check
performed?
| --
|
Go to Step 4
| Go to Visual /Physical check
|
4
|
- Check for proper ignition coil output voltage with spark tester
J 26792 (ST 125):
1.1. | Clip the spark tester J 26792 to engine ground. |
1.2. | Connect one end of a spark plug wire to the spark tester J 26792;
connect the other end of the spark plug wire to the coil being tested. |
1.3. | Connect one end of another spark plug wire to the other coil
tower; connect the other end of the spark plug wire to ground. |
1.4. | Crank the engine while observing the spark tester J 26792;
a crisp blue spark should be observed. |
1.5. | Repeat the above steps for each coil. |
- If adequate spark is not present at all coils, repair as necessary.
Was a problem found?
| --
|
Go to Step 12
|
Go to Step 5
|
5
|
Important: If spark plugs are gas or oil fouled, the cause of the fouling must
be determined before replacing the spark plugs.
- Remove spark plugs and check for wet plugs, cracks, wear, improper
gap, burned electrodes, or heavy deposits.
- If a problem is found, repair as necessary.
Was a problem found?
| --
|
Go to Step 12
|
Go to Step 6
|
6
|
- Visually/Physically inspect secondary ignition components. Check
for the following conditions:
• | Ignition wires for cross firing. |
• | Ignition wires arcing to ground. |
• | Ignition wires for improper routing. |
• | Ignition coils for cracks or carbon tracking |
• | Spraying the secondary ignition wires with a light mist of water
may help locate an intermittent problem. Ignition components will arc to ground
when a secondary component is faulty. |
- If a problem is found, repair as necessary.
Was a problem found?
| --
|
Go to Step 12
|
Go to Step 7
|
7
|
- Check for an intermittent ignition system malfunction:
• | Intermittent CKP Sync or CKP 24X signal. |
• | Intermittent ignition feed circuit or sensor ground circuit to
the crankshaft position sensor or the camshaft position sensor. |
• | Intermittent 4X reference signal. |
• | Intermittent 24 X reference signal. |
• | Intermittent Camshaft position signal. |
- If a problem is found, repair as necessary.
Was a problem found?
| --
|
Go to Step 12
|
Go to Step 8
|
8
|
- Check fuel pressure. Refer to Fuel System
Check
.
- If a problem is found, repair as necessary.
Was a problem found?
| --
|
Go to Step 12
|
Go to Step 9
|
9
|
- Check engine mechanical for the following conditions. Refer to Engine Mechanical
for diagnosis procedures.
• | Sticking or leaking valves. |
• | Incorrect valve timing. |
- If a problem is found, repair as necessary.
Was a problem found?
| --
|
Go to Step 12
|
Go to Step 10
|
10
|
- Check Intake and exhaust manifold(s) for casting flash. Refer
to Engine Mechanical
.
- If a problem is found, repair as necessary.
Was a problem found?
| --
|
Go to Step 12
|
Go to Step 11
|
11
|
- Review all diagnostic procedures within this table.
- If all procedures have been completed and no malfunctions have
been found, review/inspect the following:
• | Visual/physical inspection. |
• | Freeze Frame data/Failure Records Data. |
• | All electrical connections within a suspected circuit and/or
system. |
- If a problem is found, repair as necessary.
Was a problem found?
| --
|
Go to Step 12
| Go to the Powertrain
(OBD) System Check
|
12
| Operate the vehicle to duplicate conditions present when
the original symptom was noted.
Is symptom still present?
| --
|
Go to Step 3
| Repair complete.
|