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For 1990-2009 cars only

Powertrain System Diagnosis

Important:  Understanding the table and using it correctly will reduce diagnosis time and prevent the unnecessary replacement of parts.

After the visual inspection is complete, the Powertrain OBD System Check should be performed. This Powertrain System Check will provide direction for diagnosis of the following:

    •  PCM inoperative or damaged, no PCM data or SERVICE ENGINE SOON MIL inoperative.
    •  PCM DTC(s).
    •  Fuel System Rich or Lean.
    •  Customer Complaint Driveability Symptoms.

The Powertrain OBD System Check is designed as a Master table for driveability and emissions system diagnosis. The System Check should always be used as the starting point for all Powertrain diagnosis.

The Powertrain OBD System Check is an organized approach for identifying a problem. Driver Comments normally fall into one of the following areas:

    •  Steady SERVICE ENGINE SOON MIL.
    •  Driveability problem
    •  Engine will not start or stalls after start.

Visual Underhood Inspection

One of the most important checks is a visual underhood inspection. This can often fix a problem. Inspect all vacuum hoses for pinches, cuts, or disconnects. Inspect all the wires in the engine compartment for good connections, burned or chaffed spots, pinched wires, or contact with sharp edges or hot exhaust manifolds. These quick tests takes only a few minutes, can save you valuable time, and help you repair the problem.

All Powertrain diagnosis should begin with a thorough visual inspection. Visual inspection can often lead to repair of a simple problem without use of the tables.

    •  Inspect all vacuum hoses for being pinched, cut or disconnected. Be sure to inspect hoses that are difficult to see such as beneath the upper intake, generator, etc.
    •  Check for proper ground connections, ground eyelets connected to ground points, star washers installed, if applicable.
    •  Check the battery positive junction block for loose retainer nuts.
    •  Inspect other wiring in the engine compartment for good connections, burned or chaffed spots, pinched wires or harness contact with sharp edges or hot exhaust manifolds.
    •  Check for blown or missing fuses and for relays missing or installed in the wrong locations.
    •  Inspect plug wires for proper routing, connection, cuts, visible signs of arcing to ground.

Using Diagnostic Trouble Code (DTC) Tables

When diagnosing this powertrain, you will almost certainly need to use the diagnostic procedures in this or other powertrain sections. These diagnostic procedures are mostly in the form of tables. At the beginning (formerly known as the Facing Page) of each DTC will be a circuit diagram, descriptions and notes about the condition or DTC diagnosed in the table. Reading this Diagnostic Support Information will help you understand the DTC or condition and what the table is trying to accomplish. Below are explanations of the diagnostic support information and tables for DTC(s).

Circuit Diagram

The circuit diagram of the diagnostic support information page will show the circuits and components involved in setting the DTC. This diagram may be used as a reference when circuit checks are required in the table. If more detailed circuit information is required, Section 8 may be referenced.

Circuit Description

The circuit description explains the sensor and/or circuits involved in setting the DTC. It also gives a brief description of when the DTC is set.

Test Conditions

The test conditions are the conditions that must be met before the PCM will test for a failure. These conditions are generally set up so that an input or system may be reliably checked and not give a false failure indication.

Failure Condition

The failure conditions are the conditions that must be met for the DTC to set. Failure conditions are checked only after the test conditions (described above) have been met. If they are true, then an input or system failure is present and the DTC is set.

Action Taken When The DTC Sets

The actions taken are the steps the PCM takes after the DTC is set. These actions serve one of three purposes:

  1. To inform the driver of the problem.
  2. To preserve the driveability of the vehicle.
  3. To prevent the failure from causing any damage to the vehicle.

Conditions For Clearing The MIL / DTC

These are the conditions that must be met for the MIL to go OFF and / or the DTC to clear.

Diagnostic Aids

Most tables have one result which reads Fault not present. This means that the conditions that were present when the DTC set are no longer there. Sometimes, with the help of snapshot on DTC set data or information from the driver, the problem may still be identified or at least narrowed down to a short list of possible intermittent failures. When this is true, the Diagnostic Aids may explain what to look for and which direction to head in looking for an intermittent failure

Test Description

The Test Descriptions are explanations of the reason certain checks are done and what the check is supposed to uncover. This information is numbered and corresponds to the steps on the table. If you are performing a check and wonder why the check is being made or what the check is supposed to find, note the Step number next to the check you are performing. Refer to the information under Test Description that has the same number for an explanation.

Diagnostic Table

Diagnostic tables are an organized and systematic approach to diagnosing a Diagnostic Trouble Code (DTC). The table consists of five separate columns: step number, action, value, yes, and no. The step number indicates which step is being performed. The action column contains all necessary information about how to perform a certain test. The last sentence in each action block will always be a question. The question can only be answered yes or no. The answer to the question will dictate which column you will go to next - yes or no. The yes or no answer to each test will lead you to the next step to be performed or a particular action to take. Most boxes will have a Go to Step X statement. If a yes or no block does not have a Go to Step X statement, the text inside will be the last step taken on the table because it will either be a solution or a Fault not present condition.

Always begin with Step 1 at the top of the table unless there is a notice or caution above it. Never skip steps or jump ahead in the table. Taking short cuts often leads to misdiagnosis. When a problem is found, make the necessary repairs and then verify the repair.

Verify Repair

Confident verification of a DTC repair can only be done by matching the test descriptions of the DTC and ensuring that the DTC RUNS and PASSES. To know if a test runs and passes use the scan tool and select DTC Status and note the DTC that needs verification. The status of the diagnostic test can be now observed. For symptom repairs, drive the vehicle and ensure the symptom is gone.

Checking Terminal Contact

Many tables will have you checking terminal contact before replacing a component. This is done because the checks performed in tables can only check the continuity of a circuit across a wire or in-line connection, not the continuity across the connection at a component. Checking terminal contact will prevent the replacement of good components, prevent comebacks due to intermittent connection problems, and make some repair jobs easier, as in replacing a terminal instead of a component. For this reason it is very important to check terminal contact when instructed to do so.

Checking terminal contact is easy as long as you have a supply of new terminals handy. The Terminal Repair Kit, J 38125, is a good source of terminals for checking terminal contact. It contains a supply of all currently used terminal series and also has the male terminals (12047581) and female terminals (12052922) necessary to build the diagnostic jumper for Ignition Control DTC diagnosis ( for the connector part number refer to Section 8 ). To check terminal contact, start by inspecting the male terminals. They should be straight and aligned with other terminals in the row. They should not be twisted, bent or otherwise damaged. The female terminal should be, likewise, inspected for alignment and damage. Finally, take a new male terminal of the same series (e.g. Metripack 150, Weatherpack, etc.) and connect it to the female terminal(s) to be checked. It should not fall out or be easily jarred out of connection. It should require some force to disconnect it. The force required to disconnect it will depend on the size of the terminal being checked. Larger terminals, Metripack 630 series for example, should be very difficult to remove by hand. Smaller terminals, Micropack series for example, should be easier to disconnect by hand but still should not fall out. Replace, do not repair, any damaged terminals. Refer to Section 8 and the Terminal Repair Kit, J  38125, for identification of terminal series and repair procedures.

Diagnosing Intermittents

Most tables have one result which reads FAULT NOT PRESENT. This means that the conditions that were present when the DTC set are no longer there. This does not mean that the problem is fixed, it simply means that the problem is intermittent. The problem was present but is not present now, and it is likely to return in the future so it should be diagnosed and repaired if at all possible. The only way to diagnose a problem that is not present is to gather information from the time when the DTC was set. This can be done in two ways; through snapshot data and driver observations.

Snapshot data whether Freeze Frame, Failure Records or scan tool snapshot, can be used to check data parameters to see if they fall within normal operating range. For example, a snapshot MAP parameter value of 100 while the engine was idling is not normal and would indicate that the MAP sensor voltage went high either due to an open in the 5 volt return or a short to voltage on the sensor signal circuit. Driver observations may give additional information about the system or area of the car that should be checked for an intermittent. For example, while diagnosing an intermittent DTC P0550, you find out the driver noticed that the SERVICE VEHICLE SOON message only comes on after an extended wide open throttle maneuver. This would lead you to check the wiring harness that carries the power steering pressure switch circuit underhood, because it is likely that powertrain movement (during WOT) is stretching the harness, causing an open circuit.

This kind of information, while not airtight, may be very helpful in diagnosing intermittent conditions. Besides, it may be the only information you can get about a failure and the only chance to find the cause of an intermittent.