Removal Procedure
Caution: When you are performing service on or near the SIR components or the
SIR wiring, you must disable the SIR system. Refer to Disabling the SIR System.
Failure to follow the correct procedure could cause air bag deployment,
personal injury, or unnecessary SIR system repairs.
- Remove the knee bolster.
Refer to
Passenger Knee Bolster Replacement
.
- Open the Instrument Panel (IP) compartment door.
- Remove the CD changer, if equipped, from the IP compartment. Refer
to
Remote CD Changer Replacement
in
Entertainment.
Remove the 2 fasteners (2) in the top of the IP storage compartment
if vehicle is not equipped with a CD changer.
- Remove the IP compartment lamp. Refer to
Instrument Panel Storage Compartment Lamp Replacement
in Lighting Systems.
- Remove the six remaining fasteners (1) retaining the IP
storage compartment to the IP assembly.
- Partially remove the IP storage compartment from the IP assembly.
- Disconnect the electrical connectors.
- Guide the IP storage compartment lamp lens/connector out of the
opening in the IP storage compartment.
- Remove the IP storage compartment.
- Remove the IP storage
compartment door compensator (1) from the alignment pin.
- Remove the fasteners (1)
from the IP storage compartment door trim panel (2).
- Remove the IP storage compartment door trim plate (2).
- Remove the fasteners (1)
securing the IP storage compartment door handle (2) to the IP storage
compartment door.
- Disengage the actuator
cable (1) from IP storage compartment latch.
- Remove the lock cylinder
from the IP storage compartment latch handle:
15.1. | Insert the key into the door handle lock cylinder. |
15.2. | Turn the key 1/4 turn clockwise (LOCK position). |
15.3. | Insert a small diameter tool into the small rectangular opening
on the RH side of the door handle. |
15.4. | Depress and hold the lock cylinder retainer. |
15.5. | Turn the key an additional 1/4 turn clockwise. |
15.6. | Remove the key and lock cylinder as an assembly. |
Installation Procedure
- Insert the key into the
lock cylinder assembly (2).
- Insert the lock cylinder into the IP storage compartment door
handle (1).
Align the lock cylinder to the same position used during removal.
- Push on the lock cylinder (2) in order to fully seat the
lock cylinder to the IP storage compartment latch handle (1).
- Turn the key 1/4 turn counterclockwise in order to secure
the lock cylinder (2) to the IP storage compartment handle (1).
- Turn the key an additional 1/4 turn counterclockwise and
remove the key from the lock cylinder.
Important: The lock cylinder should only allow a 1/4 turn and should be
securely retained in the door handle.
- Inspect the lock cylinder and IP storage compartment latch handle for
proper operation.
- Engage the handle/latch
actuator cable (1) to the IP storage compartment latch.
- Install the IP storage
compartment door handle (2) to the IP storage compartment door.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the IP storage
compartment latch fasteners (1)
Tighten
Tighten the fasteners (1) fully driven, seated, but not stripped.
- Install the IP storage
compartment door trim panel (2).
- Install the fasteners (1) to the IP storage compartment
door trim plate (2).
Tighten
Tighten the fasteners (1) fully driven, seated, but not stripped.
- Install the IP storage
compartment door compensator (1) to the IP storage compartment alignment
pin.
- Partially install the
IP storage compartment to the IP retainer.
- Connect the electrical connections and guide the storage compartment
lamp lens/connector through the opening in the IP storage compartment.
- Install the IP storage compartment into the IP opening.
- Install the fasteners (1, 2).
If vehicle is equipped with a CD changer, do not install the 2 upper
fasteners (2) at this time.
Tighten
Tighten fasteners to 2 N·m (18 lb in).
- Install the IP compartment lamp. Refer to
Instrument Panel Storage Compartment Lamp Replacement
in Lighting Systems.
- Install the CD changer, if equipped. Refer to
Remote CD Changer Replacement
in Entertainment.
- Install the knee bolster. Refer to
Passenger Knee Bolster Replacement
.