Removal Procedure
Important:
• | Always use replacement cables that are of the same type, diameter
and length of the cables that you are replacing. |
• | Always route the replacement cable the same way as the original
cable. |
- Disconnect the battery negative cable. Refer to
Battery Negative Cable Disconnection and Connection
.
- Remove the upper filler panel. Refer to
Filler Panel Replacement - Upper
in Body Front End.
- Remove the intake manifold. Refer to
Intake Manifold Replacement
in Engine Mechanical-4.6L.
- Remove the nut (1)
securing the battery positive cable to the remote positive terminal.
- Disconnect the starter
motor BAT terminal wire from the starter.
- Reposition the protective boot from the
generator output BAT terminal for access.
- Remove the generator output BAT terminal nut and disconnect the
positive lead from the generator.
- Disconnect the cable harness clips from the front of the camshaft
cover.
- Remove the generator cable from the vehicle.
Installation Procedure
- Position the generator cable to the engine.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Connect the battery
positive lead and install the generator output BAT terminal nut.
Tighten
Tighten the generator output BAT terminal nut to 12.5 N·m
(111 lb in).
- Press the protective boot on to the generator output BAT terminal.
- Connect the cable harness clips to the front of the camshaft cover.
- Connect the starter motor
BAT terminal wire.
Tighten
Tighten the battery positive cable to starter terminal nut to 10 N·m
(89 lb in).
- Install the nut (1)
securing the battery positive cable to the remote positive terminal.
Tighten
Tighten the battery positive cable to remote positive terminal nut to
12 N·m (106 lb in).
- Install the intake manifold. Refer to
Intake Manifold Replacement
in Engine Mechanical-4.6L.
- Install the upper filler panel. Refer to
Filler Panel Replacement - Upper
in Body Front End.
- Connect the battery negative cable. Refer to
Battery Negative Cable Disconnection and Connection
.